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Dhruv Bhate

This specialization is designed to be an introduction to additive manufacturing (AM) with exposure to six different AM processes. The field of AM can be broadly divided into three elements: process, materials and design. This specialization will provide a broad overview of all three elements, which is an ideal preparation for more advanced courses that dive more deeply into the growing field of AM. This specialization covers build preparation, machine setup, and post-processing requirements for six different AM processes. In addition, learners will explore the cross-cutting aspects of AM, including part orientation, supports, design for additive manufacturing, key process parameters, and mechanical and surface properties.

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This specialization is designed to be an introduction to additive manufacturing (AM) with exposure to six different AM processes. The field of AM can be broadly divided into three elements: process, materials and design. This specialization will provide a broad overview of all three elements, which is an ideal preparation for more advanced courses that dive more deeply into the growing field of AM. This specialization covers build preparation, machine setup, and post-processing requirements for six different AM processes. In addition, learners will explore the cross-cutting aspects of AM, including part orientation, supports, design for additive manufacturing, key process parameters, and mechanical and surface properties.

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What's inside

Five courses

Introduction to Additive Manufacturing Processes

This course provides an overview of additive manufacturing processes, comparing and contrasting different methods. We will discuss a typical additive manufacturing process flow, from design file to finished part.

Material Extrusion

This course delves into material extrusion, a widely used additive manufacturing method. We focus on fused deposition modeling and composite extrusion, which combines thermoplastic with continuous fiber.

Material Jetting and Stereolithography

This course explores two photopolymer resin-based processes: material jetting and stereolithography. We cover build preparation, printing, and post-processing for both processes, and discuss their applications.

Selective Laser Sintering and Metal Laser Powder Bed Fusion

Powder bed fusion is an additive manufacturing process used in functional part production. This course covers both selective laser sintering (for polymers) and laser powder bed fusion (for metals), with a focus on machine setup and post-processing.

Design for Additive Manufacturing

Should a part be made with additive manufacturing? If so, what process should one select, and what design choices should one make? This course provides a framework for answering these questions.

Learning objectives

  • students will compare and contrast different additive manufacturing processes and describe a typical am process flow.
  • students will identify three different modes of 3d printing: material extrusion, photopolymer resin processes, and powder bed fusion.
  • students will apply the dfam staircase framework to make additive manufacturing decisions.

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