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Jason White

This course aims to provide process safety experience for engineers, particularly relevant to chemical engineering but applicable to any field involving process operations. This course introduces you to the important, practical, value-added skills and information that will aid your career, or preparation for a career, in chemical process engineering. These skills include an understanding of how to identify, evaluate, assess, and mitigate hazards or risks in the chemical process industry. You will gain insight and skills as you study mistakes of the past and discover how risk and safety will become a bigger and more important part of your decision-making process, both at work and at home.

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What's inside

Syllabus

Getting Started & Why Study Chemical Process Safety?
After this module, you will be able to recognize and understand the importance of the study of process safety in the chemical process industry. You will be able to examine and become familiar with important historical events that have shaped the study of chemical process safety and you will be equipped with important resources necessary for the study of chemical process safety.
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Risk Identification and Evaluation
At the end of this module, you will be identify risk involved in various activities related to the chemical process industry, as well as evaluate this risk using checklist analysis. You will be able to manage risk using safeguards and continue to use lessons from past chemical process safety incidents to inform the implementation of safer solutions and work practices.
Risk Assessment - Part 1
At the end of this module, you will be able to apply probability theory to estimate the failure frequencies of equipment and safeguards. You will be able to construct event trees and make calculations for the probabilities of result occurrences. You will also continue to use lessons from past chemical process safety incidents to inform the implementation of safer solutions and work practices.
Risk Assessment - Part 2
At the end of this module, you will be able to construct fault trees and make calculations for the probabilities of event occurrences and be able to identify independent layers of protection. You will be able to use layer of protection analysis to perform risk assessment and apply inherently safer design principles.

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Teaches risk assessment theory from an engineering perspective, which is the standard in the chemical process industry
Possible dealbreaker: Requires students to have a solid background in engineering
Takes a systematic approach to examining risk in chemical process engineering
Provides practical instruction for understanding and mitigating hazards in chemical processing

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Introduction to Process Safety and Risk Analysis with these activities:
Review Basic Engineering Principles
Refresh your understanding of basic engineering principles to enhance your comprehension of process safety.
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  • Review your notes or textbooks on topics such as thermodynamics, fluid mechanics, and heat transfer
  • Solve practice problems to test your understanding
  • If necessary, seek additional support from a tutor or instructor
Process Safety Resource Compilation
Create a comprehensive compilation of resources related to process safety.
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  • Gather articles, books, websites, and other materials on process safety
  • Organize the materials into a logical structure
  • Create an annotated bibliography or summary for each resource
  • Share the compilation with other students and colleagues
Review Chemical Process Safety
Familiarize yourself with the fundamentals of chemical process safety by reading this introductory book.
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  • Read Chapter 1: Introduction and Overview
  • Read Chapter 2: Hazard Identification and Evaluation
  • Complete the end-of-chapter exercises
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Hazard Identification and Evaluation Exercises
Sharpen your hazard identification and evaluation skills through these exercises.
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  • Download the exercise sheet from the course website
  • Work through the exercises, identifying potential hazards and evaluating their risks
  • Compare your answers with the provided solutions
Study Group on Process Safety
Collaborate with other students to enhance your understanding of process safety.
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  • Form a study group with 2-3 other students
  • Meet regularly to discuss course material
  • Work together on practice problems and case studies
  • Prepare for exams and quizzes together
Risk Assessment Tutorial
Gain a deeper understanding of risk assessment techniques by following this guided tutorial.
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  • Watch the video tutorials on probability theory and event trees
  • Complete the practice exercises on constructing event trees
  • Watch the video tutorials on fault trees
  • Complete the practice exercises on constructing fault trees
  • Apply the techniques to assess the risks of a chemical process
Process Safety Poster
Create a visual representation of key process safety principles.
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  • Identify the key process safety principles to include on the poster
  • Design a visually appealing layout for the poster
  • Create the poster using software or by hand
  • Present the poster to your classmates or colleagues
Volunteer at a Chemical Plant
Gain hands-on experience in chemical process safety by volunteering at a local plant.
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  • Contact local chemical plants to inquire about volunteer opportunities
  • Complete the necessary safety training
  • Assist with various tasks related to process safety
  • Observe and learn from experienced process safety professionals

Career center

Learners who complete Introduction to Process Safety and Risk Analysis will develop knowledge and skills that may be useful to these careers:
Process Manager
Process Managers are responsible for the safe and efficient operation of chemical processes. This course is an excellent fit for this role, providing you with a strong foundation in Process Safety, including risk assessment, event tree analysis, fault tree analysis, inherently safer design principles, and management of change.
Chemical Engineer
Chemical Engineers design processes and equipment to produce chemicals, fuels, and other products safely and efficiently. A strong grasp of Chemical Process Safety is a must-have for succeeding in this role, and this course will provide you with the fundamental knowledge you need to excel, including risk assessment, event tree analysis, fault tree analysis, inherently safer design principles, and management of change.
Risk Analyst
Risk Analysts identify, assess, and manage risks. This course is an excellent fit for this role, providing you with the fundamental knowledge you need to succeed, including risk assessment, hazard identification, and mitigation strategies.
Researcher
Researchers conduct original research to advance knowledge. Those working in the field of process safety must have a strong understanding of the fundamental principles. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Safety Engineer
Safety Engineers develop and implement plans to prevent accidents and protect workers from injuries and illnesses. They may work in any industry, but a background in Process Safety is particularly relevant for those in the chemical industry. This course is a great fit for this role, as it will provide you with a broad understanding of the hazards and risks associated with chemical processes, and how to mitigate them.
Health and Safety Manager
Health and Safety Managers are responsible for developing and implementing health and safety programs in the workplace. They also conduct safety audits, and oversee the company's response to emergencies. A solid background in Process Safety is important for success in this role. This course can provide you with the knowledge you need to excel, including risk assessment, hazard identification, and mitigation strategies.
Consultant
Consultants provide expert advice to businesses on a variety of topics, including process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Project Manager
Project Managers plan, organize, and execute projects. Those working in the chemical industry must have a strong understanding of process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Instructor
Instructors teach students at all levels. Those teaching in the field of engineering must have a strong understanding of process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Environmental Engineer
Environmental Engineers develop solutions to environmental problems, such as pollution and waste management. Those working in industry must have a thorough understanding of process safety. This course can provide you with the necessary knowledge to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Risk Engineer
Risk Engineers use their deep technical understanding of engineering principles to develop a thorough understanding of the hazards in a process, and develop risk mitigation strategies. This course may prove helpful, introducing you to the basic principles of Process Risk Analysis, so that you can better identify and manage risk in process facilities.
Auditor
Auditors examine and evaluate financial records and other business documents to ensure accuracy and compliance with regulations. Those working in the chemical industry must have a strong understanding of process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Policy Analyst
Policy Analysts research and analyze public policy issues. Those working on environmental issues must have a strong understanding of process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Technical Writer
Technical Writers create documentation for complex technical products and processes. Those working in the chemical industry must have a strong understanding of process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.
Journalist
Journalists write and report on current events and issues. Those working in the field of science and technology must have a strong understanding of process safety. This course can provide you with the knowledge you need to succeed in this role, including risk assessment, hazard identification, and mitigation strategies.

Reading list

We've selected 11 books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Introduction to Process Safety and Risk Analysis.
A guide to the principles and practices of process plant layout, with a focus on safety.
A textbook on the principles and practices of inherently safer design, a key approach to reducing risks in chemical processes.

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