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Shaukat Hussain

Laboratories Safety Course Level-1

as per

ISO 15190:2020:1450:

Every day, laboratories around the world unlock discoveries in science, medicine, and innovation. But behind every breakthrough lies a critical foundation: "safety." Did you know? The International Labour Organization (ILO) reports over 340 million workplace accidents and 160 million work-related illnesses annually — many of them in labs.

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Laboratories Safety Course Level-1

as per

ISO 15190:2020:1450:

Every day, laboratories around the world unlock discoveries in science, medicine, and innovation. But behind every breakthrough lies a critical foundation: "safety." Did you know? The International Labour Organization (ILO) reports over 340 million workplace accidents and 160 million work-related illnesses annually — many of them in labs.

Laboratories are seen to have significant hazards but it is assumed that the laboratory staff know about them and how to control the associated risks. It is generally left to the laboratory staff itself to control their own risks. But have the staff really got the expertise and the knowledge to identify the hazards and do they know the best way to control the risks? Or, if they do, has the everyday pressure to get the job done put attention on safety into the background?

Laboratories are always full of hazards like chemicals, biological materials, gas cylinders, equipment, electricity and fire etc. “American Chemical Society’s (ACS), published the report “Identifying and Evaluating Hazards in Research Laboratories” which states that key elements of hazard identification and evaluation include defining the scope of work, recognizing the potential hazards involved in every step of an experiment and evaluate the chances of its occurrence.

This course will provide a background to the importance of laboratory safety and give reasons why it should always be at the forefront of both staff and management’s mind even when highly trained and experienced staff is in control.

The various potential hazards will be identified and the risks associated with them assessed. Guidelines and suggestions on the control of hazards will be provided in this Level-1 Labs Safety Management Course while in the Level-2, we will guide you step by step implementation and documentation of Labs Safety management system. Level-2 will also elaborate you Labs Safety Audit importance and step by stepy guidance to perform labs safety audit.

Course Programme:

Information on the requirements of the following standards for laboratory safety will be provided.

ISO 15190:2020:1450:

ISO 45001:

American  Chemical Society (ACS)

WHO(World Health Organization) Labs Safety Guidelines.

In addition to the above “Laboratory Safety Management System” standards, following laboratory safety topics would be covered based on the international good laboratory practices (GLP).

Module-1: What is Health & Safety

Module-2: Hazards in the Labs and its types

Module-3: Chemical Hazards & Lab Safety

Module-4: Microbiological Hazards & Lab Safety

Module-5: Laboratory Hoods & its performance

Module-6: Gas Cylinders Safety in the Labs

Module-7: Electrical Safety in Laboratories

Module-8: Fire Safety in Laboratories

Module-9: Labs Risk Assessment.

All courses use accelerated learning where possible. Courses use PowerPoint slides and detailed explanation of each slide. Practical examples are given throughout all courses.

Laboratory Managers, supervisors, Lab chemists, lab analysts, lab technicians and all laboratory staff who wish to ensure that they maintain a safe work place for themselves and for their colleagues.

FREE TRAINING MATERIAL: All training slides and my published book on Amazon,”Lab Safety Management System”

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What's inside

Learning objectives

  • Comprehend international laboratory safety standards and regulatory frameworks participants will gain a deep understanding of key laboratory safety standards.
  • Identify, classify, and analyze laboratory hazards with risk-based thinking participants will be equipped to identify various laboratory hazards.
  • Demonstrate proficiency in core laboratory safety practices and engineering controls learners will develop practical competence in implementing control measures
  • Promote a proactive safety culture through risk awareness and continuous improvement

Syllabus

Introduction

Module-1 of the Laboratory Safety  Course – Level-1  introduces the core concepts of health and safety in laboratory environments. It emphasizes that most workplace accidents are preventable, with 98% within management’s control. Drawing on data from the International Labour Organization (ILO), the module highlights the global scale of work-related accidents and deaths, particularly from exposure to hazardous substances.

The module outlines key international standards including ISO 45001:2018, OSHA 29 CFR 1910.1450:2011, and ISO 15190:2020, along with best practices from the ACS and WHO. It defines health as protection from illness due to hazardous exposure and safety as protection from physical injury. This foundational module sets the tone for structured safety management in labs, reinforcing the need for system-level controls and continuous awareness.

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Module-2 of the Laboratory Safety Course – Level-1  focuses on identifying and understanding the various types of hazards commonly present in laboratory environments. A hazard is defined as any condition with the potential to cause harm, which may be physical, chemical, biological, ergonomic, or psychological in nature.

The module categorizes hazards based on their sources—namely unsafe acts (such as lack of training or failure to follow procedures) and unsafe conditions (hazardous environments or faulty equipment). Key hazard types discussed include physical, chemical, biological, microbiological, ergonomic, and hazards related to laboratory equipment such as gas cylinders, hoods, electrical systems, and fire.

This module emphasizes the importance of recognizing these hazards as a foundational step toward effective risk assessment and safety management in laboratories.

This module emphasizes the importance of proper chemical handling, storage, labeling, and disposal to ensure safety in laboratories. It highlights the significance of accurate labeling, understanding chemical hazards through MSDS, and following best practices for storing and managing chemicals. Proper safety protocols, personal protective equipment, and waste disposal procedures are essential to prevent accidents, protect personnel, and minimize environmental impact. Overall, adherence to these safety standards promotes a secure and compliant laboratory environment.

When handling corrosive acids, the safest practice is to:

This Module-4 is part of the Laboratory Safety  Course Level-1  by Dr. Shaukat H. Malik, provides a comprehensive overview of microbiological hazards and safety practices in laboratories, with reference to ISO 15190 standards. It emphasizes the application of safe work practices when handling biological materials to minimize contamination and personal exposure risks. Key focus areas include biosafety and biosecurity—where biosafety involves protective measures for individuals and the environment against infectious agents, and biosecurity addresses the control and accountability of high-risk biological materials to prevent misuse or unauthorized access.

The module outlines critical elements such as Risk Groups (RG1–RG4) defined by WHO and NIH, and corresponding Biosafety Levels (BSL1–BSL4), which determine containment and procedural requirements based on the hazard level of agents. Special attention is given to BSL-2 laboratories, where pathogens with moderate risk to humans are handled under stringent safety protocols. It also stresses the importance of risk assessment and management, biological safety cabinets (BSCs), and adherence to HEPA filtration and ventilation standards. This module equips laboratory professionals with essential knowledge to create and maintain safe and secure microbiological lab environments.

Module 5 of the Laboratory Safety Course Level-1 , presented by Dr. Shaukat H. Malik, focuses on the critical role of laboratory hoods in ensuring a safe working environment. The module highlights the importance of using appropriate extraction systems, such as fume hoods, for isolating equipment and processes that generate fumes, heat, steam, or toxic vapors, in alignment with ISO 15190 guidelines.

The presentation outlines the design, function, and annual certification requirements of laboratory fume hoods, which are engineered to prevent the release of hazardous contaminants into the lab environment. Emphasis is placed on airflow monitoring and the use of alarms to detect reduced face velocity or airflow disruptions. Key operational safety checks—such as sash height, positioning of work materials, and proper housekeeping—are detailed to ensure optimal performance and user protection. Emergency response protocols in case of hood fires are also covered, reinforcing the importance of preparedness and procedural compliance. Overall, the module underscores fume hood efficiency as a foundational component of laboratory ventilation and safety systems.

Module 6 of the Laboratory Safety Course Level-1 , developed by Dr. Shaukat H. Malik, delivers critical insights into the hazards associated with compressed gas cylinders and their safe management within laboratory settings. The module explains the physical properties of gases, including their invisible and mobile nature, and categorizes them based on their state—non-liquefied, liquefied, or dissolved gases—with examples like nitrogen, chlorine, and acetylene.

It outlines the key risks posed by compressed gases, such as high pressure, flammability, toxicity, and potential for explosion or corrosion. Emphasis is placed on safety protocols for the procurement, inspection, handling, and storage of gas cylinders. Practical guidance includes the importance of proper labeling, securing valve caps, using approved transport equipment, and maintaining safe storage conditions that avoid heat, incompatible materials, and structural instability. The module also addresses the safe use of gases with compliant fittings, leak testing, ventilation, and system labeling. Finally, it reinforces the importance of established emergency procedures, urging laboratories to develop, communicate, and routinely update safety protocols for effective incident response.

What is the correct method for moving a compressed gas cylinder?

Module 7 of the Laboratory Safety Course Level-1  by Dr. Shaukat H. Malik addresses the critical topic of electrical hazards and their prevention within laboratory environments. The module outlines the dangers associated with electricity, including electric shock, fires from faulty installations, and the ignition of flammable substances due to electrical sparks. It highlights the physiological impacts of electrical currents on the human body, ranging from painful shocks to fatal heart failure, depending on current intensity.

Aligned with ISO 15190 and OSHA standards (29 CFR 1910.147), the module emphasizes proper training for all users of electrical equipment, the need for routine inspections, and restrictions on unauthorized or unqualified personnel performing electrical work. It stresses that any new or modified equipment must undergo safety verification by a certified professional before use. Additional safety practices covered include circuit identification, lightning protection, maintaining clear access to electrical panels, and planning for power outages to avoid hazards such as uncontrolled vapor releases. This module reinforces a proactive approach to electrical safety to ensure the protection of laboratory personnel and infrastructure.

Module 8 of the Laboratory Safety Course Level-1, developed by Dr. Shaukat H. Malik, provides an essential overview of fire hazards and preventive safety practices in laboratory environments. The module introduces the foundational concept of the “Fire Triangle,” emphasizing the critical combination of oxygen, heat, and fuel that results in combustion, and highlighting that removing any one of these elements can extinguish a fire.

It categorizes fires into Classes A through D based on fuel types—ranging from ordinary combustibles to flammable liquids, electrical sources, and combustible metals—and underscores the importance of selecting the appropriate fire extinguisher for each class. Detailed guidance is provided on the three most common types of extinguishers: water (APW), carbon dioxide (CO₂), and dry chemical (ABC), including their applications, limitations, and placement within laboratory settings.

The module also outlines potential ignition sources, such as electrical equipment and chemical reactions, and describes the hazards associated with fire, including toxic fumes, smoke inhalation, and structural collapse. Comprehensive strategies for fire prevention, protection, and emergency response—including the PASS method for extinguisher use—are presented to ensure laboratory personnel are well-prepared to mitigate fire risks and respond effectively in emergencies.

The “Fire Triangle” consists of:

Module 9 of the Laboratory Safety Course Level-1  by Dr. Shaukat H. Malik offers a structured framework for conducting effective risk assessments in laboratory environments, aligned with ISO 15190, ISO 45001, and OHSAS 18001 standards. The module emphasizes a proactive, systematic approach for identifying hazards, estimating associated risks, evaluating their significance, and implementing appropriate risk controls.

It outlines a four-step process: hazard identification, risk estimation (assessing probability and severity), risk evaluation, and risk treatment. Risk is defined as the combination of likelihood and consequence of a hazardous event. The module provides guidance on setting risk criteria, complying with national safety regulations, and applying the hierarchy of controls—ranging from engineering and administrative controls to the use of personal protective equipment (PPE).

Moreover, it stresses the importance of legal compliance, training, emergency preparedness, and continuous monitoring. The module encourages laboratories to embed risk assessment into daily operations, ensuring staff awareness, competence, and a culture of safety to minimize accidents and enhance operational integrity.

Which two factors are used to estimate laboratory risk?

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Reading list

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Provides a detailed discussion of quantitative risk assessment methods, including Monte Carlo simulation techniques. It is written by a leading expert in the field, and is suitable for both practitioners and students.
Provides a comprehensive overview of risk assessment in environmental health, including a discussion of the different types of risks, risk assessment methods, and risk management strategies. It is written by three leading experts in the field, and is suitable for both practitioners and students.
Provides a practical guide to risk assessment and management in health care. It includes a discussion of the different types of risks, risk assessment methods, and risk management strategies. It is written by two leading experts in the field, and is suitable for both practitioners and students.
Provides a practical guide to risk assessment in information security. It includes a discussion of the different types of risks, risk assessment methods, and risk management strategies. It is written by a leading expert in the field, and is suitable for both practitioners and students.
Provides a basic overview of risk assessment. It includes a discussion of the different types of risks, risk assessment methods, and risk management strategies. It is written in a clear and concise style, and is suitable for beginners.
Provides a philosophical discussion of risk assessment. It includes a discussion of the different types of risks, risk assessment methods, and risk management strategies. It is written by a leading expert in the field, and is suitable for both practitioners and students.
Provides a sweeping historical narrative of humanity's understanding and management of risk, from ancient times to the modern financial world. It's an excellent starting point for gaining a broad, foundational understanding of the evolution of risk assessment and its significance across various fields. While not a technical manual, it offers invaluable context and highlights the long-standing human endeavor to quantify and control uncertainty.
Hubbard critically examines common shortcomings in traditional risk management approaches, particularly the lack of quantitative methods. is crucial for anyone looking to move beyond qualitative assessments and develop more accurate and effective risk analysis strategies. It provides practical insights and emphasizes the importance of measurement and empirical data.
Taleb challenges conventional risk models by highlighting the significant impact of rare, unpredictable events he terms 'Black Swans'. is vital for those seeking to deepen their understanding of risk beyond standard statistical distributions and prepare for unforeseen, high-impact events. It encourages a more robust and less fragile approach to risk management.
Provides a comprehensive introduction to the theory and practice of risk science, covering fundamental concepts, principles, approaches, methods, and models for understanding, assessing, communicating, managing, and governing risk. It is well-suited for students at the university level and offers a solid foundation for anyone entering the field of risk assessment and management.
Offers extensive coverage of the core concepts and frameworks of risk management, making it an ideal companion for those new to the field or seeking to solidify their understanding. It provides a practical guide to implementing effective risk management processes within an organization. This book is often used as a textbook in academic and professional settings.
Focused specifically on operational risk within the financial services industry, this book provides a comprehensive guide to best practices. It is valuable for those specializing in financial risk, offering detailed insights into identifying, assessing, and managing operational risks. While industry-specific, the principles and frameworks discussed have broader applicability.
Given the increasing importance of cybersecurity, this book provides a focused look at risk management within this domain, specifically utilizing the NIST Cybersecurity Framework. It's an essential read for anyone involved in IT or cybersecurity risk assessment and management, offering practical guidance and a clear framework.
Another valuable book by Hubbard, this focuses on the crucial aspect of measurement, particularly for seemingly intangible concepts often encountered in risk assessment. It provides methods and a framework for quantifying uncertainty and risk, which is essential for effective risk management. is highly recommended for anyone looking to improve their quantitative risk analysis skills.
This concise book offers a brief yet insightful overview of the concept of risk, its perception, and assessment. It's an excellent starting point for beginners or those looking for a quick, accessible introduction to the fundamental ideas behind risk.
Provides a solid foundation in the essentials of risk management, covering various types of financial risks and the frameworks used to manage them. It's a widely recognized text in the financial industry and suitable for both students and professionals.
Building on the ideas in 'The Black Swan,' Taleb introduces the concept of antifragility – the opposite of fragility. challenges traditional risk mitigation strategies and proposes building systems that benefit from volatility and uncertainty. It offers a more advanced and philosophical perspective on dealing with risk.
Provides a detailed discussion of risk assessment in project management. It includes a discussion of the different types of risks, risk assessment methods, and risk management strategies. It is written by a leading expert in the field, and is suitable for both practitioners and students.

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