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Lightweight Design

Max Krause and Kai-Uwe Schröder

This course will introduce you to lightweight design and its goals. You will learn basic rules for weight optimization of a structure on a material and structural level. The important aspect of cost management in the process of light weight design is discussed. You will get a deeper understanding of how structures work and how they are designed regarding lightweight optimum.

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This course will introduce you to lightweight design and its goals. You will learn basic rules for weight optimization of a structure on a material and structural level. The important aspect of cost management in the process of light weight design is discussed. You will get a deeper understanding of how structures work and how they are designed regarding lightweight optimum.

To get the most out of your time the course is subdivided into six weeks, each consists of lectures and exercises. During lectures, you will get all the theoretical background of lightweight design. Exercises will merge your theoretical knowledge with the practical use of calculation methods.

You will learn how to exploit the full capacity of structures by considering nonlinearities, such as plasticity or stability. Different instability problems such as Euler buckling, lateral torsional buckling and lateral buckling, will be discussed in detail. Another aspect which must not be neglected are the shear stresses due to shear force or torsion in thin-walled structures.

The course concludes with the analysis of more complex structures and the introduction to calculation methods which make the design of such complex structures relatively easy. Therefore, we highly recommend you to attend to this course.

What's inside

Learning objectives

  • The fundamental principles and rules of lightweight design
  • A deeper understanding of how structures work
  • A first insight in the nonlinear calculation methods and lightweight design algorithms
  • The ability to make the right decisions in the early phase of future product developments

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Develops fundamental principles and rules of lightweight design, which are essential for engineers and designers
Taught by Max Krause and Kai-Uwe Schröder, who are recognized for their work in lightweight design
Examines lightweight design algorithms and nonlinear calculation methods, which are highly relevant in engineering
Requires learners to come in with an understanding of basic structural mechanics
Part of a series of courses on lightweight design, indicating comprehensive coverage

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Lightweight Design with these activities:
Review statics and mechanics of materials
Reviewing these topics will provide a solid foundation for understanding the concepts of lightweight design.
Browse courses on Statics
Show steps
  • Review your notes and textbooks from previous courses.
  • Work through practice problems to refresh your understanding of concepts.
  • Consider using online resources or joining study groups for additional support.
Solve lightweight design exercises
Practice solving exercises will enhance your understanding of the principles and methods of lightweight design.
Show steps
  • Find exercises and problems related to lightweight design.
  • Work through the problems step-by-step, applying the principles learned in the course.
  • Check your solutions with the provided answer key or consult with the course instructors.
Design and optimize a lightweight structure
Applying what you've learned in a project will reinforce your understanding and develop your practical skills.
Show steps
  • Choose a practical design problem that requires lightweight optimization.
  • Apply the principles and methods of lightweight design to develop a solution.
  • Optimize the design for weight, cost, and performance.
  • Document your design process and results.
Three other activities
Expand to see all activities and additional details
Show all six activities
Explore advanced lightweight design techniques
Investigate advanced techniques can broaden your knowledge and support innovation in your future design projects.
Show steps
  • Identify advanced lightweight design techniques through research or consultation with experts.
  • Find tutorials or online courses that cover these techniques.
  • Follow the tutorials and practice implementing the techniques.
Mentor junior students or peers in lightweight design concepts
Mentoring others will reinforce your own understanding and contribute to the success of the broader community.
Show steps
  • Identify opportunities to mentor others through tutoring, study groups, or online forums.
  • Share your knowledge and expertise in lightweight design.
  • Provide guidance and support to help others develop their understanding.
Develop a presentation on lightweight design best practices
Creating a presentation will enhance your communication skills and help you share your knowledge with others.
Show steps
  • Gather information and research best practices in lightweight design.
  • Organize your content into a logical and engaging presentation.
  • Practice delivering your presentation.
  • Present your findings to your peers or a wider audience.

Career center

Learners who complete Lightweight Design will develop knowledge and skills that may be useful to these careers:
Aerospace Engineer
Aerospace Engineers design, develop, and maintain aircraft, spacecraft, and related systems. As an Aerospace Engineer, you will play a key role in the development and advancement of air and space travel. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and build aircraft and spacecraft that must be lightweight and efficient.
Wind Turbine Engineer
Wind Turbine Engineers design, develop, and maintain wind turbines. As a Wind Turbine Engineer, you will be responsible for ensuring that wind turbines are safe, efficient, and environmentally friendly. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and build wind turbines that must be lightweight and efficient.
Structural Engineer
Structural Engineers design and analyze the structural elements of buildings and other structures. As a Structural Engineer, you will be responsible for ensuring that structures are safe and stable. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and analyze structures that must be lightweight and strong.
Materials Engineer
Materials Engineers develop and improve materials used in a variety of industries, including aerospace, automotive, and construction. As a Materials Engineer, you will be responsible for developing materials that are lightweight, strong, and durable. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you develop materials that can be used to build lightweight and efficient products.
Mechanical Engineer
Mechanical Engineers design, develop, and maintain mechanical systems, including engines, machines, and robots. As a Mechanical Engineer, you will be responsible for ensuring that mechanical systems are safe, efficient, and environmentally friendly. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and build mechanical systems that must be lightweight and efficient.
Automotive Engineer
Automotive Engineers design, develop, and manufacture cars, trucks, and other vehicles. As an Automotive Engineer, you will be responsible for ensuring that vehicles are safe, efficient, and environmentally friendly. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and build vehicles that must be lightweight and fuel-efficient.
Civil Engineer
Civil Engineers design, construct, and maintain roads, bridges, buildings, and other structures. As a Civil Engineer, you will be responsible for ensuring that structures are safe, efficient, and environmentally friendly. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and build structures that must be lightweight and strong.
Naval Architect
Naval Architects design, build, and maintain ships and other marine vessels. As a Naval Architect, you will be responsible for ensuring that ships are safe, efficient, and environmentally friendly. This course in Lightweight Design will be especially helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge will be essential as you design and build ships that must be lightweight and efficient.
Transportation Engineer
Transportation Engineers plan, design, and maintain transportation systems, including roads, bridges, and public transportation. As a Transportation Engineer, you will be responsible for ensuring that transportation systems are safe, efficient, and environmentally friendly. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and maintain transportation systems that must be lightweight and efficient.
Product Designer
Product Designers create and develop new products. As a Product Designer, you will be responsible for ensuring that products are functional, user-friendly, and aesthetically pleasing. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and develop products that must be lightweight and efficient.
Biomedical Engineer
Biomedical Engineers design and develop medical devices and systems. As a Biomedical Engineer, you will be responsible for ensuring that medical devices and systems are safe, effective, and user-friendly. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and develop medical devices and systems that must be lightweight and efficient.
Electrical Engineer
Electrical Engineers design and develop electrical systems and components. As an Electrical Engineer, you will be responsible for ensuring that electrical systems and components are safe, efficient, and reliable. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and develop electrical systems and components that must be lightweight and efficient.
Environmental Engineer
Environmental Engineers design and implement solutions to environmental problems. As an Environmental Engineer, you will be responsible for ensuring that the environment is protected from pollution and other hazards. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and implement solutions to environmental problems that involve lightweight structures.
Chemical Engineer
Chemical Engineers design and operate chemical plants and processes. As a Chemical Engineer, you will be responsible for ensuring that chemical plants and processes are safe, efficient, and environmentally friendly. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and operate chemical plants and processes that must be lightweight and efficient.
Industrial Engineer
Industrial Engineers design and improve production and distribution systems. As an Industrial Engineer, you will be responsible for ensuring that production and distribution systems are efficient and effective. This course in Lightweight Design may be helpful to you because it teaches you the fundamental principles and rules of designing lightweight structures. This knowledge may be helpful as you design and improve production and distribution systems that involve lightweight structures.

Reading list

We've selected 11 books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Lightweight Design.
Is used as a textbook for a introductory course on machine component design. It will provide background and context for certain topics covered in the course, such as structural optimization, stress analysis, and different materials properties. It also can serve as a useful reference.
Provides a comprehensive overview of lightweight materials and structures. It covers a wide range of topics, from the properties of lightweight materials to the design of lightweight structures.
Provides a comprehensive introduction to the lightweight design of structures, including the principles, methods, and applications of lightweight design. It valuable resource for students and practitioners in the field.
Provides a comprehensive overview of the design and practice of steel structures. It covers a wide range of topics, from the properties of steel to the design of steel structures.
Provides a comprehensive introduction to the mechanics of composite materials, including their properties, behavior, and applications. It valuable resource for students and practitioners in the field.
Provides a comprehensive introduction to the analysis of composite structures, including the principles, methods, and applications of composite analysis. It valuable resource for students and practitioners in the field.
Provides a comprehensive introduction to the theory and design of thin-walled structures, including their behavior under various loading conditions. It valuable resource for students and practitioners in the field.
Provides a comprehensive introduction to structural analysis, including the behavior of structures under various loading conditions. It valuable resource for students and practitioners in the field.
Provides a comprehensive introduction to the design and applications of lightweight materials, including the principles, methods, and applications of lightweight materials design. It valuable resource for students and practitioners in the field.
Provides a comprehensive introduction to the mechanics of solid materials, including the principles, methods, and applications of solid mechanics. It valuable resource for students and practitioners in the field.
Provides a comprehensive introduction to the properties and applications of engineering materials, including the principles, methods, and applications of materials engineering. It valuable resource for students and practitioners in the field.

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