Heavy Manufacturing Process and System

Welcome to the Heavy Manufacturing course, where we explore the intricate techniques and technologies essential for modern manufacturing. This comprehensive program delves into three key areas: Machining Processes in Manufacturing, Fluid Power System in Production and Controls of Manufacturing, and Pressure Vessel Specialized Manufacturing, Surface Treatment, and Refractory Materials. Through theoretical knowledge and hands-on practical applications, students will gain a deep understanding of the principles, methodologies, and best practices shaping the field of advanced manufacturing.

In the Machining Processes module, students will embark on a journey through the fundamental techniques used to shape raw materials into precise components. From traditional turning and milling to specialized processes such as deep hole drilling and thread machining, learners will explore the principles of material removal, tool selection, and chip formation. Understanding the mechanism of metal cutting, tool wear, and tool life is crucial for optimizing machining parameters and achieving superior surface finish and dimensional accuracy. Additionally, learners will delve into advanced machining technologies including CNC machines and programming, enabling automation and enhancing productivity in manufacturing operations.

The Fluid Power System module introduces learners to the dynamic world of hydraulic and pneumatic systems that power a wide range of manufacturing processes. Through theoretical lectures and practical demonstrations, learners will delve into the components, properties, and generation of hydraulic oil and compressed air. Control valves play a pivotal role in regulating fluid flow and pressure within these systems, and new learner will gain expertise in various valve types and their applications. Hands-on circuits is included in designing hydraulic-powered circuits for milling, grinding, drilling, and hydraulic press applications, as well as pneumatic circuits for safety, clamping, and dual pressure control. Maintenance and troubleshooting techniques for fluid power systems, including pneumatic systems and servo valves, will also be covered to ensure uninterrupted operation in manufacturing environments.

In the Pressure Vessel module, learners will explore the intricacies of fabricating and maintaining vessels designed to contain fluids or gases at high pressures and temperatures. Specialized manufacturing processes such as tube-to-tube sheet welding and robotic welding ensure precise assembly and structural integrity of pressure vessel components. Surface treatment methods, including painting and thermal spray aluminum coating, are vital for enhancing corrosion resistance and extending vessel lifespan. Furthermore, learners will gain insights into the selection and application of refractory materials to provide thermal insulation and protect vessel walls in high-temperature environments.

By the end of this course, students will emerge as proficient Manufacturing Engineers equipped with the knowledge and skills to tackle complex challenges in advanced manufacturing processes. Whether entering the workforce or advancing in their careers, graduates will be well-prepared to contribute to industries at the forefront of technological innovation and industrial excellence.

Target Learners:

 Working Professional of Mechanical, Manufacturing and Chemical Engineers

 Undergraduate students of Mechanical, Manufacturing & Chemical Engineering

 Students from Manufacturing and Automation

 Post-Graduate Students of Computer Integrated Manufacturing

 Practicing Engineers in Process Plant equipment

 Diploma students of Mechanical / Manufacturing