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Rahul Rai

Manufacturers are increasingly utilizing machine tools that are self-aware – they perceive their own states and the state of the surrounding environment – and are able to make decisions related to machine activity processes. This is called intelligent machining, and through this course students will receive a primer on its background, tools and related terminology.

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Manufacturers are increasingly utilizing machine tools that are self-aware – they perceive their own states and the state of the surrounding environment – and are able to make decisions related to machine activity processes. This is called intelligent machining, and through this course students will receive a primer on its background, tools and related terminology.

Learn how the integration of smart sensors and controls are helping to improve productivity. You’ll be exposed to various sensors and sensing techniques, process control strategies, and open architecture systems that can be leveraged to enable intelligent machining. This course will prepare you to contribute to the implementation of intelligent machining projects.

Main concepts of this course will be delivered through lectures, readings, discussions and various videos.

This is the fifth course in the Digital Manufacturing & Design Technology specialization that explores the many facets of manufacturing’s “Fourth Revolution,” aka Industry 4.0, and features a culminating project involving creation of a roadmap to achieve a self-established DMD-related professional goal. To learn more about the Digital Manufacturing and Design Technology specialization, please watch the overview video by copying and pasting the following link into your web browser: https://youtu.be/wETK1O9c-CA

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What's inside

Syllabus

Introduction to Intelligent Machining
The purpose of this module is to introduce the concepts related to intelligent machining paradigm. The key focus will be discussing two key components of intelligent machining, i.e., sensing and control.
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Sensors and Sensing Techniques
The purpose of this module is to introduce spectrum of sensors used to implement intelligent machining. The module will also discuss the basics of signal processing and analysis techniques that has brought intelligent machining paradigm closer to industrial realization. Following issues pertaining to sensors and sensing techniques will be elaborated up: (1) Which sensors are to be used in each application? (2) How to acquire and process sensor signals?
Process Control Strategies
The purpose of this module is to introduce the concept of Programmable Logic Controllers (PLCs) that co-ordinate the real-time control functions.
Future Directions in Advanced Machining
The purpose of this module is to introduce the background related to open architecture software systems to implement intelligent machining.

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Provides a comprehensive overview of intelligent machining by integrating multiple perspectives and relatable topics such as smart sensors, controls, and open architecture systems
Taught by recognized experts Rahul Rai, a renowned figure in the field of intelligent machining
Emphasizes the use of practical examples and case studies, ensuring the applicability and relevance of the concepts learned
Provides hands-on learning experiences through various videos and interactive materials, enhancing the understanding and retention of the concepts
Part of the Digital Manufacturing & Design Technology specialization, which offers a comprehensive exploration of Industry 4.0 and its impact on manufacturing
Requires students to have a basic understanding of manufacturing processes and computer programming

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Reviews summary

Intelligent machine basics in digital manufacturing

Learners say this course provides a thorough introduction to the basics of intelligent machining for learners with little prior knowledge. Learners can expect to gain a high-level overview of digital manufacturing, Industry 4.0, and intelligent machines in particular. With its clear explanations, this course is seen as a good one for those looking to enter the field of intelligent manufacturing or the related field of digital manufacturing. However, more experienced learners may find it lacks in-depth instruction and practical exercises.
Connects intelligent machining to real-world applications in modern industry.
"It is very good course to understand the fundamentals of intelligent machining and digital manufacturing and design. "
"Also learn Machine learning and big data because they are going to reshape the future."
Explanations and delivery of information is clear and digestible.
"The course was very informative and provides detailed information about the various domains of intelligent machining"
"The language was very clear and understandable."
Suitable for learners with little to no background in intelligent machining or digital manufacturing.
"It is useful for the upcoming future in the steam of MECHANICAL ENGINEERING."
"A decent course to get to know about the industry if you are an undergraduate student with no prior experience."
Provides a comprehensive overview of intelligent machining and its role in the future of manufacturing.
"It's an excellent course, which given me a insight of future industry."
"The course was comprehensive and easy to understand."
Potentially too short or lacking in content depth.
"It was a good introductory course in the Digital Manufacturing and Design specialization related to basic knowledge of sensors, PLCs and IoT technologies currently being used in the industry."
"But the course is too short."
May not provide enough opportunities for hands-on practice or in-depth instruction.
"The course had given me lots of information about future manufacturing system and how I can improve the digital market and manufacturing."
"good for beginners who want to have a rough idea of how manufacturing processes can be done with combination of digital technologies."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Intelligent Machining with these activities:
Review Programmable Logic Controllers
PLCs are covered in the 'Process Control Strategies' module of the course. It is recommended you review this topic in advance.
Show steps
  • Review basic concepts and functions of PLCs
  • Explore different types of PLCs and their applications
  • Practice programming simple PLC programs
Follow Tutorials on Sensor Signal Processing
Sensor signal processing is a topic covered in the 'Sensors and Sensing Techniques' module of the course.
Show steps
  • Identify online tutorials on sensor signal processing for intelligent machining
  • Follow the tutorials and implement the techniques in a simulation environment
Solve Practice Problems on Intelligent Machining
Intelligent machining covers dynamic concepts and formulations. Solving practice problems can enhance your understanding.
Show steps
  • Find or create a set of practice problems on intelligent machining
  • Attempt to solve the problems independently
  • Review your solutions and identify areas for improvement
Three other activities
Expand to see all activities and additional details
Show all six activities
Attend a Workshop on Open Architecture Software Systems
Open architecture software systems play a crucial role in implementing intelligent machining. Attending workshops allows you to explore this topic in a practical setting.
Show steps
  • Identify and register for a workshop on open architecture software systems
  • Participate actively in the workshop and engage with experts
  • Apply the knowledge gained in the workshop to your projects
Develop a Simulation Model of an Intelligent Machining System
Creating a simulation model is an excellent way to synthesize your understanding of intelligent machining and apply it practically.
Browse courses on Industrial Automation
Show steps
  • Define the scope and objectives of the simulation model
  • Select appropriate simulation software and tools
  • Build the simulation model, incorporating sensors, controllers, and other relevant components
  • Run simulations and analyze the results to evaluate the performance of the intelligent machining system
Mentor Junior Students in Intelligent Machining
Mentoring junior students reinforces your understanding of intelligent machining concepts and provides them with valuable support
Show steps
  • Volunteer or apply to become a mentor in your university or community
  • Work with junior students, guiding them through intelligent machining concepts and projects
  • Provide feedback and support to help them overcome challenges

Career center

Learners who complete Intelligent Machining will develop knowledge and skills that may be useful to these careers:
Management Consultant
Management Consultants help organizations improve their performance. This course may be useful for Management Consultants because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of management consulting.
Project Manager
Project Managers are responsible for the planning and execution of projects. This course may be useful for Project Managers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of project management.
Data Scientist
Data Scientists use data to solve problems and make predictions. This course may be useful for Data Scientists because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of data analysis.
Business Analyst
Business Analysts use data to solve problems and make recommendations for improvement. This course may be useful for Business Analysts because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of business analysis.
Operations Research Analyst
Operations Research Analysts use mathematical and statistical techniques to solve problems in business and industry. This course may be useful for Operations Research Analysts because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of operations research.
Software Engineer
Software Engineers design, build, and maintain software systems. This course may be useful for Software Engineers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of software systems.
Data Analyst
Data Analysts use data to solve problems and make recommendations for improvement. This course may be useful for Data Analysts because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of data analysis.
Financial Analyst
Financial Analysts use financial data to make investment recommendations. This course may be useful for Financial Analysts because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of financial analysis.
Product Manager
Product Managers are responsible for the development and marketing of products. This course may be useful for Product Managers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of product development.
Mechanical Engineer
Mechanical Engineers design, build, and maintain mechanical systems. This course may be useful for Mechanical Engineers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of mechanical systems.
Electrical Engineer
Electrical Engineers design, build, and maintain electrical systems. This course may be useful for Electrical Engineers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of electrical systems.
Industrial Engineer
Industrial Engineers are responsible for the design and implementation of systems that improve productivity in industrial settings. This course may be useful for Industrial Engineers because it provides an introduction to intelligent machining, which is a key technology for improving productivity in manufacturing.
Manufacturing Engineer
Manufacturing Engineers are responsible for the development, implementation, and improvement of manufacturing processes. This course may be useful for Manufacturing Engineers because it provides an introduction to intelligent machining, which is an important aspect of modern manufacturing.
Systems Engineer
Systems Engineers design, build, and maintain systems that are composed of multiple components. This course may be useful for Systems Engineers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of systems.
Computer Engineer
Computer Engineers design, build, and maintain computer systems. This course may be useful for Computer Engineers because it provides an introduction to intelligent machining, which is a key technology for improving the efficiency of computer systems.

Reading list

We've selected 18 books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Intelligent Machining.
Provides a detailed overview of the underlying principles and applications of intelligent machining. It covers topics such as sensor technologies for in-process measurement, process modeling and optimization, and real-time control.
Provides a comprehensive overview of sensor technologies used in intelligent manufacturing. It covers topics such as sensor types, signal processing, and data analysis.
Provides a comprehensive overview of advanced machining and manufacturing processes. It covers topics such as non-traditional machining, micromachining, and additive manufacturing.
Provides a broad overview of intelligent manufacturing systems, covering topics such as intelligent machines, intelligent processes, and intelligent planning and scheduling.
Provides an overview of intelligent manufacturing systems. It covers topics such as intelligent scheduling, fault diagnosis, and quality control.
Provides an overview of robotics and intelligent manufacturing. It covers topics such as robot kinematics, robot dynamics, and robot control.
Provides a comprehensive overview of sensors and actuators. It covers topics such as sensor types, actuator types, and sensor/actuator integration.
Covers the topic of manufacturing intelligence for industrial automation, including topics such as data analytics, machine learning, and optimization.
Provides an overview of the concept of Industry 4.0, including topics such as smart manufacturing, digitalization, and the Internet of Things.
Covers the topic of data analytics for manufacturing, including topics such as data collection, data analysis, and applications of data analytics in manufacturing.
Covers the topic of machine learning for manufacturing, including topics such as supervised learning, unsupervised learning, and applications of machine learning in manufacturing.

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