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James Zweighaft
and
Jay Mendelson
"Sensor Manufacturing and Process Control" can also be taken for academic credit as ECEA 5343, part of CU Boulder’s Master of Science in Electrical Engineering degree.
Read more
"Sensor Manufacturing and Process Control" can also be taken for academic credit as ECEA 5343, part of CU Boulder’s Master of Science in Electrical Engineering degree.
Read more
"Sensor Manufacturing and Process Control" can also be taken for academic credit as ECEA 5343, part of CU Boulder’s Master of Science in Electrical Engineering degree.
This is our fourth course in our specialization on Embedding Sensor and Motors. To get the most out of this course, you should first take our first course entitled "Sensors and Sensor Circuits", our second course entitled "Motor and Motor Control Circuits", and our third course entitled "Pressure, Force, Motion, and Humidity Sensors". Our first course gives you a tutorial on how to use the hardware and software development kit we have chosen for the lab exercises. Our second and third courses give you three hands-on lab experiments using the kit. This third course assumes that you already know how to use the kit.
You will learn about sensor signal characterization and manufacturing techniques and how to optimize the accuracy of sensors. You will also learn about more advanced sensors, proportional-integral-derivative (PID) control, and how this method is used to give you a closed loop sensor feedback system.
After taking this course, you will be able to:
● Understand how sensor manufacturers characterize and calibrate their sensors.
● Tune a PID control loop and access the PID control function of the Cypress PSoC development kit for a motor control application.
● Understand manufacturing methods used to build electro-mechanical and micro-machined sensors.
You will need to buy the following components to do the two course projects based on the videos in this module. Note that if you have already purchased the PSOC 5LP PROTOTYPING KIT, you do not need to buy it again.
These parts may be purchased off the Digikey web site, www. Digikey.com. Or, you may obtain the specs from the site, and purchase them elsewhere. All are quantity one except for N107-ND where you need three, and 493-15371-ND where you need two.
428-3390-ND
P14355-ND
FQU13N10LTU-ND
N107-ND
1N5393-E3/54GICT-ND
RNF14FTD1K00CT-ND
P0.62W-1BK-ND
493-15371-ND
Additional equipment needed:
• Wire - various gauges and lengths
• Breadboard
• Oscilloscope – suggested models are:
o PICOSCOPE 2204A-D2 available on www.digikey.com or
o Digilent 410-324 | OpenScope MZ available on www.newark.com
Depending on your budget, you can also investigate these models:
o Hantek HT6022BE20MHz - https://www.amazon.com/dp/B009H4AYII
o SainSmart DSO212 - https://www.amazon.com/dp/B074QBQNB7
o PoScope Mega50 USB - https://www.robotshop.com/en/poscope-mega50-usb-mso-oscilloscope.html
o ADALM2000 - https://www.digikey.com/en/products/detail/analog-devices-inc./ADALM2000/7019661
Register for this course and see more details by visiting:
OpenCourser.com/course/2qz6sb/sensor
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What's inside
Syllabus
Process Control
In module 1 you will learn how companies perform process control in their factories. First, you will review how 2nd order transfer functions work, which is the theoretical basis for much of process control. Then you will learn how plant-wide control systems are implemented and details about the software protocols used to communicate between plant controllers and sensors. Then you will perform a lab for PID control with your PSoC system, which will get you some hands-on experience with this type of control system.
Read more
Syllabus
Process Control
In module 1 you will learn how companies perform process control in their factories. First, you will review how 2nd order transfer functions work, which is the theoretical basis for much of process control. Then you will learn how plant-wide control systems are implemented and details about the software protocols used to communicate between plant controllers and sensors. Then you will perform a lab for PID control with your PSoC system, which will get you some hands-on experience with this type of control system.
Read more
Sensor Characterization
In module 2 you will learn how sensor software is adjusted for optimal performance in the field. First, you will review how non-linear sensor response curves are linearized for more predictable performance. Then you will learn how sensor output is automatically adjusted to account for wide ranges of ambient temperature. Next, you will review how sensors are calibrated, and the certification procedures that companies follow to demonstrate calibration capability. Afterwards, you will study how linearization, compensation, and calibration play into sensor accuracy specs. Finally, you will perform a lab for closed loop motor control with your PSoC system, which will get you some hands-on experience with closed loop systems.
Advanced Sensors
In module 3 you will first learn how radar level transmitters work, and how they are used to provide accurate readings in all types of process tank conditions. Then you will learn about components and design issues for LIDAR systems used in self driving vehicles. Afterwards, we will teach you about how sensors are customized for medical applications. This includes pressure and temperature sensors that are implanted during surgical procedures, as well as pressure and flow sensors used in patient care equipment.
Sensor Manufacturing
In module 4 you will learn how sensors are manufactured. First you will learn how MEMS construction is used to make miniature flow, pressure, and temperature sensors. Afterwards, we will teach you how micro-electronic connections attach the MEMS sensors to connections within plastic encapsulated chips. Then we will discuss how sensor chips are enclosed within sensor housings, and how different designs of housings are used for different applications. Then you will learn how sensors are tested for high reliability in the field.
Course Projects
This module contains the materials you need to complete the PID Control and Closed Loop DC Motor control lab assignments.
Good to know
Good to know
Know what's good ,
what to watch for , and
possible dealbreakers
Teaches sensors, microcontrollers, and digital circuits, which are fundamentals of engineering
Instructors are recognized for their work in the field of electrical engineering
Builds upon a foundation of sensors and embedded systems
Covers advanced sensor types and manufacturing techniques
Requires purchase of additional components for hands-on projects
May require students to have prior knowledge of electrical engineering
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Reviews summary
Valuable sensor manufacturing course
Learners say that Sensor Manufacturing and Process Control is an excellent course with a 96/100 positive sentiment. According to reviews, this course offers clear learning material, engaging labs and valuable information. Students have positive feedback on the course's practical approach and informative videos. Reviewers mention that the course provides a comprehensive overview of sensors and process control. While some learners mention difficulty with some quizzes, many state that the course is well-structured with helpful resources.
Course provides a practical approach to learning.
"This program is exceptional and really practical."
"It helps me progress, better understand what I have seen in my career so far in the aerospace, electrical and medical industries."
Learning material and videos are clear and easy to understand.
"Descriptions in presentation slides are not enough well to get clear understanding"
"Excellent Class and i learned more from here"
The course material is informative and provides valuable knowledge.
"Lot's of good information here"
"have got a lot idea about industrial sensors and protocols and their construction theory"
Some quizzes may be difficult or have typing issues.
"The quiz is really helpful for each module lesson, but some of them are a bit difficult or having typing problem."
Activities
Be better prepared
before
your course. Deepen your understanding
during
and
after
it. Supplement your coursework and achieve mastery of the topics covered
in Sensor Manufacturing and Process Control with these
activities:
Review soldering techniques
Show steps
Refreshes your hands-on hardware implementation skills and prepares you for the lab exercises.
Browse courses on
Soldering
Show steps
-
Read articles and tutorials about soldering techniques.
-
Watch videos about soldering basics and best practices.
-
Practice soldering on a breadboard, connecting wires and electronic components.
Organize your notes and materials
Show steps
Organize your notes, assignments, and other course materials to improve your ability to review and retain information.
Show steps
-
Review your notes and identify any areas that need improvement.
-
Create a system for organizing your notes.
-
Organize your assignments and other course materials.
Read the book Principles of Electronic Materials and Devices
Show steps
Review the fundamentals of electronic materials and devices to strengthen your understanding of sensor operation.
Show steps
-
Read chapters 1-3 of the book.
-
Solve the practice problems at the end of each chapter.
-
Summarize the key concepts in each chapter.
Seven other activities
Expand to see all activities and additional details
Show all ten activities
Watch a video tutorial on sensor calibration
Show steps
Watch a video tutorial to learn more about sensor calibration and its importance in ensuring accurate measurements.
Browse courses on
Sensor Calibration
Show steps
-
Search for a video tutorial on sensor calibration.
-
Watch the tutorial and take notes on the key points.
-
Summarize the tutorial in your own words.
Read Sensors and Signal Conditioning
Show steps
Review the basics of sensors and signal conditioning to refresh your knowledge and better prepare you for the course.
Show steps
-
Read chapters 1-3 of the book.
-
Solve the practice problems at the end of each chapter.
-
Summarize the key concepts in each chapter.
Participate in a study group
Show steps
Join a study group to discuss course material, ask questions, and work through problems with other students.
Show steps
-
Find a study group or create your own.
-
Meet regularly to discuss course material.
Solve PID control problems
Show steps
Practice solving PID control problems to improve your understanding of how control systems work.
Browse courses on
PID Control
Show steps
-
Review the basics of PID control.
-
Solve a variety of PID control problems.
Create a mind map of sensor manufacturing processes
Show steps
Create a visual representation of the manufacturing processes involved in sensor production to solidify your understanding.
Show steps
-
Research different sensor manufacturing processes.
-
Identify the key steps in each process.
-
Create a mind map that connects the steps in each process.
Build a simple sensor project
Show steps
Design and build a simple sensor project to apply your knowledge of sensors and electronics.
Browse courses on
Sensor Applications
Show steps
-
Choose a sensor project idea.
-
Design the circuit.
-
Build the circuit.
-
Test the circuit.
Contribute to an open-source sensor library
Show steps
Contribute to an open-source sensor library to gain practical experience with sensor programming and contribute to the community.
Show steps
-
Find an open-source sensor library.
-
Identify an area where you can contribute.
-
Make a contribution to the library.
Review soldering techniques
Show steps
Refreshes your hands-on hardware implementation skills and prepares you for the lab exercises.
Browse courses on
Soldering
Show steps
Show steps
Show steps
- Read articles and tutorials about soldering techniques.
- Watch videos about soldering basics and best practices.
- Practice soldering on a breadboard, connecting wires and electronic components.
Organize your notes and materials
Show steps
Organize your notes, assignments, and other course materials to improve your ability to review and retain information.
Show steps
Show steps
Show steps
- Review your notes and identify any areas that need improvement.
- Create a system for organizing your notes.
- Organize your assignments and other course materials.
Read the book Principles of Electronic Materials and Devices
Show steps
Review the fundamentals of electronic materials and devices to strengthen your understanding of sensor operation.
Show steps
Show steps
Show steps
- Read chapters 1-3 of the book.
- Solve the practice problems at the end of each chapter.
- Summarize the key concepts in each chapter.
Seven other activities
Expand to see all activities and additional details
Show all ten activities
Watch a video tutorial on sensor calibration
Show steps
Watch a video tutorial to learn more about sensor calibration and its importance in ensuring accurate measurements.
Browse courses on
Sensor Calibration
Show steps
Show steps
Show steps
- Search for a video tutorial on sensor calibration.
- Watch the tutorial and take notes on the key points.
- Summarize the tutorial in your own words.
Read Sensors and Signal Conditioning
Show steps
Review the basics of sensors and signal conditioning to refresh your knowledge and better prepare you for the course.
Show steps
Show steps
Show steps
- Read chapters 1-3 of the book.
- Solve the practice problems at the end of each chapter.
- Summarize the key concepts in each chapter.
Participate in a study group
Show steps
Join a study group to discuss course material, ask questions, and work through problems with other students.
Show steps
Show steps
Show steps
- Find a study group or create your own.
- Meet regularly to discuss course material.
Solve PID control problems
Show steps
Practice solving PID control problems to improve your understanding of how control systems work.
Browse courses on
PID Control
Show steps
Show steps
Show steps
- Review the basics of PID control.
- Solve a variety of PID control problems.
Create a mind map of sensor manufacturing processes
Show steps
Create a visual representation of the manufacturing processes involved in sensor production to solidify your understanding.
Show steps
Show steps
Show steps
- Research different sensor manufacturing processes.
- Identify the key steps in each process.
- Create a mind map that connects the steps in each process.
Build a simple sensor project
Show steps
Design and build a simple sensor project to apply your knowledge of sensors and electronics.
Browse courses on
Sensor Applications
Show steps
Show steps
Show steps
- Choose a sensor project idea.
- Design the circuit.
- Build the circuit.
- Test the circuit.
Contribute to an open-source sensor library
Show steps
Contribute to an open-source sensor library to gain practical experience with sensor programming and contribute to the community.
Show steps
Show steps
Show steps
- Find an open-source sensor library.
- Identify an area where you can contribute.
- Make a contribution to the library.
Career center
Learners who complete Sensor Manufacturing and Process Control will develop knowledge and skills
that may be useful to these careers:
Sensor Design Engineer
Sensor Design Engineer
Sensor Design Engineers design, develop, and test sensors. This course in Sensor Manufacturing and Process Control would be highly useful to an aspiring Sensor Design Engineer, as it teaches about sensor signal characterization, manufacturing techniques, and the optimization of sensor accuracy.
Calibration Technician
Calibration Technician
Calibration Technicians calibrate and maintain measuring and test equipment. This course in Sensor Manufacturing and Process Control would be highly useful to an aspiring Calibration Technician, as it teaches about the calibration of sensors and the techniques used to characterize sensors.
Production Manager
Production Manager
Production Managers plan and direct the activities of production departments within manufacturing companies. This course in Sensor Manufacturing and Process Control can help build a foundation for aspiring Production Managers, as it teaches about the process control techniques used in factories, as well as the manufacturing methods used to build sensors.
Electrical Engineer
Electrical Engineer
Electrical Engineers design, develop, and test electrical systems and components. This course in Sensor Manufacturing and Process Control may be useful for an Electrical Engineer who works on developing sensor systems, as it teaches about the manufacturing methods used to build sensors and the techniques used to characterize and calibrate sensors.
Electronics Engineer
Electronics Engineer
Electronics Engineers design, develop, and test electronic circuits and systems. This course in Sensor Manufacturing and Process Control may be useful for an Electronics Engineer who works on developing sensor systems, as it teaches about the manufacturing methods used to build sensors and the techniques used to characterize and calibrate sensors.
Mechanical Engineer
Mechanical Engineer
Mechanical Engineers design, develop, and test mechanical systems and components. This course in Sensor Manufacturing and Process Control may be useful for a Mechanical Engineer who works on developing sensor systems, as it teaches about the manufacturing methods used to build sensors, including MEMS construction.
Software Engineer
Software Engineer
Software Engineers design, develop, and maintain software systems. This course in Sensor Manufacturing and Process Control may be useful for Software Engineers who work on developing software for sensors or sensor systems, as it teaches about the characteristics of sensors and the techniques used to control sensors.
Systems Engineer
Systems Engineer
Systems Engineers design, develop, and integrate complex systems. This course in Sensor Manufacturing and Process Control may be useful for Systems Engineers who work on developing systems that incorporate sensors, as it teaches about the characteristics of sensors and the techniques used to control sensors.
Quality Assurance Manager
Quality Assurance Manager
Quality Assurance Managers oversee the implementation of quality assurance programs within organizations. This course in Sensor Manufacturing and Process Control may be useful for Quality Assurance Managers who work in the manufacturing of sensors, as it teaches about the techniques used to characterize and calibrate sensors, as well as the accuracy specs of sensors.
Research Scientist
Research Scientist
Research Scientists conduct scientific research to further knowledge in a particular field. This course in Sensor Manufacturing and Process Control may be useful for Research Scientists who work in the field of sensor development, as it teaches about the manufacturing methods used to build sensors and the techniques used to characterize and calibrate sensors.
Project Manager
Project Manager
Project Managers plan and execute projects to achieve specific goals. This course in Sensor Manufacturing and Process Control may be useful for Project Managers who work on projects related to the development or manufacturing of sensors, as it teaches about the manufacturing methods used to build sensors and the techniques used to characterize and calibrate sensors.
Test Engineer
Test Engineer
Test Engineers develop and conduct tests to ensure that products meet specifications. This course in Sensor Manufacturing and Process Control may be useful for Test Engineers who work on testing sensors or sensor systems, as it teaches about the calibration of sensors and the accuracy specs of sensors.
Product Manager
Product Manager
Product Managers oversee the development and marketing of products. This course in Sensor Manufacturing and Process Control may be useful for Product Managers who work on products that incorporate sensors, as it teaches about the characteristics of sensors and the techniques used to control sensors.
Quality Control Inspector
Quality Control Inspector
Quality Control Inspectors examine products to ensure that they meet specifications and quality standards. This course in Sensor Manufacturing and Process Control may be useful for Quality Control Inspectors, as it teaches about the calibration of sensors and the accuracy specs of sensors.
Manufacturing Engineer
Manufacturing Engineer
Manufacturing Engineers oversee the production of goods, ensuring that products are made efficiently and to the correct specifications. This course in Sensor Manufacturing and Process Control may be useful to a Manufacturing Engineer, as it teaches about the manufacturing methods used to build electro-mechanical and micro-machined sensors.
For more career information including salaries, visit:
OpenCourser.com/course/2qz6sb/sensor
Reading list
We've selected 13 books
that we think will supplement your
learning. Use these to
develop background knowledge, enrich your coursework, and gain a
deeper understanding of the topics covered in
Sensor Manufacturing and Process Control.
Provides a comprehensive overview of sensor technology, including the principles of operation, design, and applications. It valuable resource for anyone who wants to learn more about sensors and their use in various fields.
Save
Provides a detailed treatment of process control, including modeling, design, and simulation. It valuable resource for anyone who wants to learn more about process control and its applications in industry.
Provides an overview of advanced sensors for health and environmental monitoring. It covers a wide range of topics, including sensor principles, design, and applications.
Provides an overview of sensor technologies for medical and biological applications. It covers a wide range of topics, including sensor principles, design, and applications.
Provides an overview of manufacturing processes for advanced technologies. It covers a wide range of topics, including materials, processes, and applications.
Provides an introduction to process control using MATLAB. It covers a wide range of topics, including modeling, design, and simulation.
Save
Provides an overview of sensor technologies for condition monitoring in aerospace systems. It covers a wide range of topics, including sensor principles, design, and applications.
Provides an overview of MEMS and microsystems design and manufacture. It covers a wide range of topics, including materials, processes, and applications.
Provides an overview of sensor signal conditioning. It covers a wide range of topics, including noise reduction, amplification, and filtering.
Provides an overview of sensors and signal conditioning. It covers a wide range of topics, including sensor principles, design, and applications.
Provides an overview of PID control system design and automatic tuning using MATLAB/Simulink. It covers a wide range of topics, including controller design, tuning, and simulation.
Save
Provides an overview of electronics for sensors. It covers a wide range of topics, including sensor principles, design, and applications.
Provides an overview of sensor data collection and analysis for industrial applications. It covers a wide range of topics, including data acquisition, processing, and visualization.
For more information about how these books relate to this course, visit:
OpenCourser.com/course/2qz6sb/sensor
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Effort
5 weeks of study, 15-20 hours/week
Level
Intermediate
Via
Coursera
Institution
University of Colorado Boulder
Instructors
James Zweighaft
Jay Mendelson
Language
English
Transcripts
العربية
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This course belongs to a
collection
called
Embedding Sensors and Motors. It's comprised of four courses:
- Pressure, Force, Motion, and Humidity Sensors
- Sensors and Sensor Circuit Design
- Motors and Motor Control Circuits
- Sensor Manufacturing and Process Control (viewing)
Good to know
Teaches sensors, microcontrollers, and digital circuits, which are fundamentals of engineering
Instructors are recognized for their work in the field of electrical engineering
Builds upon a foundation of sensors and embedded systems
Covers advanced sensor types and manufacturing techniques
Requires purchase of additional components for hands-on projects
May require students to have prior knowledge of electrical engineering
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