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The Wiring Wizard

In this course you will learn the Fundamentals of Electrical Instrumentation - you will learn about the different types of devices, sensors, and circuits used in this field.

Instrumentation is the vital ingredient that enables the process control systems of buildings and factories to run smoothly. Within these  process control systems are numerous instrumentation devices that take measurements and perform operations which are transmitted and received via electrical circuits - in other words along the wires that they are connected to.

Read more

In this course you will learn the Fundamentals of Electrical Instrumentation - you will learn about the different types of devices, sensors, and circuits used in this field.

Instrumentation is the vital ingredient that enables the process control systems of buildings and factories to run smoothly. Within these  process control systems are numerous instrumentation devices that take measurements and perform operations which are transmitted and received via electrical circuits - in other words along the wires that they are connected to.

It takes a skilful person to know how these electrical circuits work and how the wiring must be connected. That's where you come in.

After completing this course, you will know how to wire up digital (discrete) & analog instrumentation devices and understand how the electrical circuits connected to them work.

Electrical instrumentation devices come in many forms, the four types that we will focus on in this course are:

-Digital (discrete) Inputs

-Digital (discrete) Outputs

-Analog Inputs

-Analog Outputs

In the course we will start off by looking at Digital Inputs, we will learn about what digital input devices are used for and learn how to connect them to a controller in sink and source configuration. Connecting a push button and a proximity sensor as digital input devices will be demonstrated.

Digital Outputs are covered next, we learn how to connect a solenoid actuated water valve as an output device and also look at sink and source wiring configurations.

About halfway through the course we put what we've learnt to the test by surfing the net and studying some various wiring diagrams of instrumentation & plc circuits.

When we get to Analog Inputs, we hone in on the basic fundamentals of analog circuits such as the 0-10volt and 4-20ma circuits. We then discuss 2, 3, 4 and 5 wire transmitters and round out the chapter by demonstrating a temperature sensor connected in a loop as an input device. WARNING - there may be a little maths involved (just a little).

An Analog Output circuit is demonstrated next by using a variable frequency drive as our output device, we get to see what happens to a motor connected to the drive when the analog signal is changed.

To finish off we study a controller as it would look in a real installation with various inputs and outputs connected to it.

So if you are ready to boost your electrical control skills by learning the fundamentals of instrumentation I'll see you in the course.

But don't forget your pen and paper as there will be some fun exercises along the way.

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What's inside

Learning objectives

  • Instrumentation wiring & operation
  • Digital (discrete) inputs - learn digital input circuits, learn how to wire contact and transistor input devices in sink & source configuration
  • Digital (discrete) outputs - learn digital output circuits, learn how to wire output devices such as a solenoid actuated valve, learn sink & source output wiring configuration
  • Analog inputs - learn 0-10volt and 4-20ma input circuits, learn how to connect a loop powered analog input device
  • Analog outputs - learn 0-10volt and 4-20ma output circuits, learn how to connect a current output to a variable frequency drive

Syllabus

Introduction
digital inputs
basic circuit operation
sink & source
Read more
PNP & NPN
exercise
digital input - wiring
proximity sensor - wiring
proximity sensor
extra information
digital outputs
digital output - wiring
circuit variations
alternative power supply
surfing the net!
surfing the net #1
surfing the net #2
surfing the net #3
try it yourself!
analog inputs
analog inputs - introduction
basic circuit operation & circuit variations
ground, differential and single ended wiring
analog input - wiring
analog outputs
analog outputs - introduction
adding grunt!
basic circuit operation & adding grunt!
analog output - wiring
putting it all together
an installation at a glance
digital input & digital output
analog input & analog output
modular controller example
modular controller quiz
modular controller - digital input
modular controller - digital output
modular controller - analog input
modular controller - analog output
outro
congratulations!

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Teaches instrumentation wiring & operation, which is used in process control systems of buildings and factories
Suitable for learners who want to learn the fundamentals of instrumentation
Focuses on wiring digital (discrete) & analog instrumentation devices
Provides hands-on demonstrations of wiring digital input and output devices
Provides practice exercises and quizzes to reinforce learning
Suitable for learners with some prior knowledge of electrical circuits

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Fundamentals of Electrical Instrumentation with these activities:
Organize and Review Course Materials
Improve your retention and recall of course content by organizing and reviewing your notes and materials regularly.
Show steps
  • Gather all course materials, including notes, assignments, and handouts
  • Organize materials by topic or module
  • Review materials regularly, focusing on key concepts and definitions
  • Highlight or annotate important sections
Review Basic Electrical Concepts
Refresh your memory and strengthen your foundation in basic electrical principles to enhance your understanding of instrumentation wiring.
Show steps
  • Review Ohm's Law and other fundamental electrical equations
  • Study the behavior of resistors, capacitors, and inductors in electrical circuits
  • Analyze simple series and parallel circuits
Explore Online Tutorials on Instrumentation Wiring
Supplement your course learning with additional resources by exploring online tutorials on instrumentation wiring.
Show steps
  • Search for reputable websites or platforms offering tutorials on electrical instrumentation wiring
  • Identify tutorials that align with your learning objectives and skill level
  • Follow the tutorials, taking notes and experimenting with the concepts covered
  • Apply what you learn to your coursework and practical exercises
Four other activities
Expand to see all activities and additional details
Show all seven activities
Engage in Peer Discussions on Instrumentation Wiring
Enhance your understanding through peer collaboration by engaging in discussions on instrumentation wiring.
Show steps
  • Connect with classmates or other students taking the course
  • Organize regular study sessions or discussion groups
  • Discuss and share knowledge on various aspects of instrumentation wiring
  • Collaborate on problem-solving and troubleshooting scenarios
Practice Wiring Circuits
Reinforce your understanding of different wiring circuits commonly used in electrical instrumentation.
Show steps
  • Gather necessary materials (wire, resistors, etc.)
  • Review the circuit diagram for the specific circuit you want to practice
  • Assemble the circuit according to the diagram.
  • Test the circuit using a multimeter or other testing equipment
  • Troubleshoot any issues that arise
Create a Wiring Diagram
Solidify your understanding of electrical instrumentation wiring by creating your own wiring diagram.
Show steps
  • Choose a specific instrumentation system or process to focus on
  • Research and gather information about the components and devices involved
  • Design the wiring diagram using appropriate software or tools
  • Review and refine the diagram for accuracy and clarity
  • Present or share the wiring diagram with others for feedback
Build a Simple Instrumentation System
Apply your knowledge and skills by building a simple instrumentation system that demonstrates the principles covered in the course.
Show steps
  • Define the purpose and specifications of the instrumentation system
  • Gather necessary components and materials
  • Design and assemble the system, following appropriate wiring and safety protocols
  • Test and calibrate the system to ensure accuracy and functionality
  • Document the process and findings for future reference

Career center

Learners who complete Fundamentals of Electrical Instrumentation will develop knowledge and skills that may be useful to these careers:
Instrumentation Technician
The Instrumentation Technician is responsible for installing, maintaining, and repairing instrumentation devices used in industrial settings. The course in Fundamentals of Electrical Instrumentation will provide a solid foundation in the field of instrumentation, which is essential for success in this role. The course covers topics such as digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Industrial Electrician
The Industrial Electrician is responsible for installing, maintaining, and repairing electrical systems in industrial settings. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in electrical circuits and wiring, which is essential for success in this role. The course covers topics such as digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Control Systems Engineer
Control Systems Engineers design, develop, and maintain control systems for a variety of industries, including manufacturing, transportation, and energy. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of control systems, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Automation Engineer
Automation Engineers design, develop, and maintain automated systems for a variety of industries, including manufacturing, transportation, and energy. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of automation, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Electrical Maintenance Technician
Electrical Maintenance Technicians install, maintain, and repair electrical systems in a variety of settings, including industrial, commercial, and residential. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in electrical circuits and wiring, which is essential for success in this role. The course covers topics such as digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Instrument and Control Technician
The Instrument and Control Technician installs, maintains, and repairs instruments and control systems used in a variety of industries, including manufacturing, chemical, and pharmaceutical. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of instrumentation and control, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Process Engineer
Process Engineers design, develop, and maintain processes for a variety of industries, including manufacturing, chemical, and pharmaceutical. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of process control, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Power Electronics Engineer
Power Electronics Engineers design, develop, and maintain power electronics systems for a variety of industries, including manufacturing, transportation, and energy. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of power electronics, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Robotics Engineer
Robotics Engineers design, develop, and maintain robots for a variety of industries, including manufacturing, transportation, and healthcare. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of robotics, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Mechatronics Engineer
Mechatronics Engineers design, develop, and maintain mechatronic systems for a variety of industries, including manufacturing, transportation, and healthcare. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of mechatronics, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Electrical Project Engineer
Electrical Project Engineers design, develop, and manage electrical projects for a variety of industries, including construction, manufacturing, and energy. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of electrical engineering, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Field Service Engineer
Field Service Engineers install, maintain, and repair electrical equipment in a variety of settings, including industrial, commercial, and residential. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in electrical circuits and wiring, which is essential for success in this role. The course covers topics such as digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Electrical Designer
Electrical Designers design electrical systems for a variety of industries, including construction, manufacturing, and energy. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in the principles of electrical design, including digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Electrical Manufacturing Technician
Electrical Manufacturing Technicians assemble, test, and repair electrical products for a variety of industries, including manufacturing, transportation, and energy. The course in Fundamentals of Electrical Instrumentation will provide a strong foundation in electrical circuits and wiring, which is essential for success in this role. The course covers topics such as digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.
Quality Assurance Inspector
Quality Assurance Inspectors inspect electrical products to ensure that they meet safety and quality standards. The course in Fundamentals of Electrical Instrumentation may be useful for this role, as it provides a strong foundation in electrical circuits and wiring. The course covers topics such as digital and analog input and output devices, as well as basic circuit operation, wiring, and troubleshooting.

Reading list

We've selected ten books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Fundamentals of Electrical Instrumentation.
Industrial Instrumentation and Control classic in the instrumentation community and is commonly used as a textbook for academic institutions.
Instrumentation and Control Systems useful reference book, especially for readers who want more information on PLC.
While more focused on PLCs, this book could be useful in providing background on the subject and for additional reading.
Could act as a supplemental reference to the course, especially for individuals interested in SCADA.
For someone interested in learning more about sensors, this book provides a comprehensive look at the subject.
Provides a wider look at Digital Control Engineering and would provide additional depth to the existing course.
Provides a wider look at Automatic Control Systems and would provide additional depth to the existing course.
Provides a wider look at Control Systems Engineering and would provide additional depth to the existing course.

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