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Mouhammad Hamsho

Update 11/17/2020

Allen Bradley Training was added

Update 11/28/2018

Classic control simulation software tutorial is available

Update 14/11/2018

One-Line diagram interpretation section was added

Update 29/10/2018

Read more

Update 11/17/2020

Allen Bradley Training was added

Update 11/28/2018

Classic control simulation software tutorial is available

Update 14/11/2018

One-Line diagram interpretation section was added

Update 29/10/2018

Two new sections were added  "Troubleshooting for Electrical Panel" and "Web/Phone Based Visualization"

Update 11/1/2018

Exercises for almost every section were added in order to help you enforce what you have learned

Some design problems were also included

This  Course is an intensive course that tries to cover all the concepts required to build a fully functional Electrical Automation Projects.

We will utilize no hardware in this course so that you can follow up with the course with having to buy Any equipment but rather  our design and verification  will be based on simulations.

This course will walk you through the process of designing your own projects from scratch step by step by first introducing you to the most basic components and concepts that you should be familiar with to keep up with the course and ending with two real-world  compilation projects that will sum up everything you've  learned .

All software used are for free and there is not need for a license to be purchased.

This course will teach you many deigns skills , software , and electrical engineering concepts in a way that you can combine what you have learned  to create a whole real project.

A summary of what will be covered:

  1. Basic Electrical Concepts

  2. Basic Electrical Components and how they operate

  3. Traditional motor driving control circuits

  4. Modern motor driving equipment

  5. Protection components and how to choose them

  6. Wiring and cable sizing

  7. Sensors and their utilization in real projects

  8. Electrical Panel Troubleshooting

  9. Schematics drawing and design

  10. PLC programming using Ladder Logic

  11. PLC programming using Structured Text

  12. PLC programming using Functional Block Diagram

  13. PLC programming using continues flow chart

  14. Allen Bradley - RsLogix 500, RsEmulate 500 and Rslinx Training

  15. Human User Interface design and Animation

  16. Two A to Z compilation projects

  17. Web/Phone based Visualization

In the final project you will think like an engineer, and look for every design detail to design your electrical panel specs on paper and draw it in schematic.

Before you get into programming , you will calculate and choose wisely all you required components according to standards and your project  specifications , you will draw schematics for the project using a CAD software, and then you will start programming using the most modern industrial programming languages supported by different PLC brands , then you will add the HMI and animation and start simulating what you programmed.

This is not a dry course that will only explain boring concepts without you knowing where to use it , this course will give you tips on how and when to use each components in a way suitable to your project. because the final aim of this course is that you learn all the skills that will lead to you starting your business or prepare for project within your job on your own.

So who should take this course?

  • If you are an Electrical/Electronics/Computer/Control/Mechatronics  or industrial engineering Graduates/Students wanting to peak and learn the fascinating field of automation design

  • A graduate Engineering student preparing for job in the industrial automation field and not knowing what to expect in there

  • Anybody willing to learn PLC programming effectively with real life examples

  • Anybody who knows how to program a PLC but have no idea how conduct a full electrical automation project from scratch

  • Mechanical engineers who are looking to do the electrical and automation parts of their projects on their own

Where can you use the skill taught in this course?

Any industrial manufacturing  project  , be it a huge factory with hundreds of robots or a small machine with coupe of sensors , will require ALL the skills you will learn in this course. Because Industrial Automation is very trendy and it's an enormous field .

Thousands of companies look for employees  with these set of skills to hire them in order to conduct and engineer these type of projects in almost any city in the world.

NOTE: Don't expect to get skilled with a certain PLC brand exclusively  , this is not our goal here , we will teach your around  90% of the programming languages supported by different manufacturers out there ,and  you will know each one. 's advantages , disadvantages and where to use it and where not to . And you will be able to simulate and tinker around with each of them to get skilled enough to jump to almost any big PLC brand out there.

This course will be updated and supported on regular basis , and new content will be added to expand the skills you learned here.

Updated Note:

Udemy asks for reviews too soon guys so please don't give a review immediately.

Watch the content and finalize at least a good portion of it then rate the course accordingly.

Enroll now

What's inside

Learning objectives

  • Design factories automation from a to z
  • Design automation electrical panels
  • Draw schematics for electrical panels
  • Calculation of cable sizes for any project
  • Design motor driving control circuits
  • Get knowledge and hands on experience in using vfd
  • Learn to program plc in ladder diagram (ld)
  • Learn to program plc in fucntional blocks (fb)
  • Learn to program plc in structured text (st)
  • Learn to program plc in continuous flow chart (cfc)
  • Design human user interface (hmi)
  • Design protection for electrical panel
  • Learn about the different sensors exist in indusrty
  • Show more
  • Show less

Syllabus

Basic Components Introduction
Course Intorduction
Quick overview
Before we go further
Read more
Current , Voltage and Resistance Part 1
Current Voltage and Resistance Part 2
AC VS DC
Three Phase Systems
Motors
Exercises
Solutions
Power Supplies
Exercise
Solution
Fuses
Circuit Breakers
Relays
Circuit Simulation Software Installation
Simulating a Relay
Contactors
Simulating a Contactor
Be Aware This Is Vital
Buttons , Switches and Indicators
Bus Bars
Protection
Trip Curves
Overloads and Overcurrents
What to choose?
MCCB
ELCB-RCCB
Choosing the main circuit breaker and its cable
Motor Driving
Motor Cable Sizing
Motor Driving overview
Direct Driving
Direct Driving Design
Simulating Direct Drive
FW-BW
FW-BW Motor Driving Design
Simulating FW-BW
Star-Delta Motor Driving
Simulating Star-Delta
VFD
Analog Vs Digital
VFD Terminal Driving
VFD Demo 1
VFD Demo 2
VFD Demo 3
VFD Demo 4
VFD Demo 5
Soft Starters
Design Exercise
Design Solution
Sensors Applications
Limit Switches
Proximity Sensors
Level Sensors

NTC , RTD and ThermoCouples

Flow Senosrs
Pressure Sesnors
LoadCells
Troubleshooting Electrical Panels
Troubleshooting Overview
Current Transformers
Input Voltage Troubleshoot
DC Power Troubleshoot
Tracing
Motors Troubleshoot : Direct Drive
Motors Troubleshoot : FW-BW Drive
Motors Troubleshoot : Star-Delta Drive
Motors Troubleshoot : VFD
Electrical Panel Earthing Troubleshoot
Relays Troubleshoot
MCB ,MCCB ,And Cables Troubleshoot
Digital Sensors Troubleshoot
Analog Sensors Troubleshoot
Digital IO Troubleshoot
Analog IO Troubleshoot
One-Line Diagram Interpreting
Common Symbols
How Symbols looks like as equipments
One-Line Diagram Example 1
One-Line Diagram Example 2
PLC Programming with LD

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Develops skills, knowledge, and tools that are core skills for automation design
Explores automation design, which is standard in industrial manufacturing
Teaches the entire process of designing an automation project from start to finish
Teaches a range of software, design skills, and electrical engineering concepts
May require that students come in with some background knowledge or experience

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Reviews summary

Five-star automation bootcamp

According to students, this industrial automation bootcamp is comprehensive and well-structured with engaging assignments. Students say that the instructor does an excellent job teaching the material.
Hands-on exercises and projects
Clear and engaging teaching style
"The structure of the course and the way how he teach you is excellent."
In-depth coverage of industrial automation topics
"More than Perfect. In this course you can lern everything you need for the industrial automation."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in From Wire to PLC , A Bootcamp In Industrial Automation with these activities:
Review Basic Electrical Concepts
Refreshing your understanding of basic electrical concepts will provide a solid foundation for grasping more advanced topics in electrical automation.
Show steps
  • Review textbooks or online resources on basic electricity
  • Solve practice problems involving current, voltage, and resistance
  • Build simple electrical circuits to test your understanding
Seek Guidance from Industry Professionals
Connecting with industry professionals through mentorship can provide you with valuable insights, guidance, and support as you navigate the field of electrical automation.
Browse courses on Industrial Automation
Show steps
  • Identify potential mentors in your network or through professional organizations
  • Reach out to potential mentors and express your interest
  • Establish regular communication channels
  • Seek advice, feedback, and support on your projects and career development
Industrial Automation Project Plan
Developing an industrial automation project plan will help you organize your thoughts, define goals, and establish a clear roadmap for executing your project successfully.
Browse courses on Industrial Automation
Show steps
  • Define the project scope and objectives
  • Identify project stakeholders and their roles
  • Create a project timeline and budget
  • Identify potential risks and develop mitigation plans
  • Establish communication and reporting mechanisms
Five other activities
Expand to see all activities and additional details
Show all eight activities
Electrical Calculations Practice
Engaging in electrical calculations practice will help you internalize formulas, improve your accuracy, and strengthen your problem-solving skills.
Browse courses on Industrial Automation
Show steps
  • Review basic electrical concepts and formulas
  • Solve practice problems involving current, voltage, resistance, and power
  • Analyze electrical circuits and calculate various parameters
  • Use electrical calculators or software to verify your results
PLC Programming Tutorials
Following PLC programming tutorials will help you solidify your understanding of different PLC programming languages and enhance your practical skills.
Browse courses on PLC Programming
Show steps
  • Identify credible tutorial sources
  • Choose tutorials that cover your desired PLC programming languages
  • Follow the tutorials step-by-step
  • Practice the code examples provided in the tutorials
  • Experiment with different PLC programming techniques
PLC Programming Discussion Group
Participating in a PLC programming discussion group will provide you with opportunities to engage with peers, ask questions, and share knowledge, enhancing your understanding of the subject matter.
Browse courses on PLC Programming
Show steps
  • Join or create a PLC programming discussion group
  • Actively participate in discussions
  • Ask questions and share your experiences
  • Collaborate on projects or assignments
Electrical Panel Design Case Study
Creating an electrical panel design case study will allow you to apply your knowledge of electrical components, circuits, and safety standards in a practical setting.
Show steps
  • Define the requirements and specifications for the electrical panel
  • Research and select appropriate electrical components and devices
  • Design the electrical schematic and layout
  • Simulate the electrical panel design using software
  • Document the design process and results
Build a Small-Scale Industrial Automation System
Embarking on a small-scale industrial automation project will allow you to apply your knowledge and skills in a practical setting, solidifying your understanding and gaining hands-on experience.
Browse courses on Industrial Automation
Show steps
  • Define the project scope and objectives
  • Design the electrical and control system
  • Build and assemble the system
  • Test and debug the system
  • Document the project process and results

Career center

Learners who complete From Wire to PLC , A Bootcamp In Industrial Automation will develop knowledge and skills that may be useful to these careers:
Instrumentation and Control Engineer
Instrumentation and Control Engineers design, install, and maintain instrumentation and control systems. This course can help prepare you for a career as an Instrumentation and Control Engineer by providing a strong foundation in electrical concepts, electrical components, and electrical design. The course also covers topics such as motor driving control circuits, PLC programming, and electrical panel design, which are all essential skills for Instrumentation and Control Engineers.
Electrical Designer
Electrical Designers design electrical systems for buildings, industrial facilities, and other structures. This course can help prepare you for a career as an Electrical Designer by providing a strong foundation in electrical concepts, electrical components, and electrical design. The course also covers topics such as motor driving control circuits, PLC programming, and electrical panel design, which are all essential skills for Electrical Designers.
Electrical Engineer
Electrical Engineers design, develop, test, and supervise the installation of electrical systems and equipment. This course can help prepare you for a career as an Electrical Engineer by providing a strong foundation in electrical concepts, electrical components, and electrical design. The course also covers topics such as motor driving control circuits, PLC programming, and electrical panel design, which are all essential skills for Electrical Engineers.
PLC Programmer
PLC Programmers program and maintain programmable logic controllers (PLCs) used in automated systems. This course may be useful as it provides a comprehensive overview of PLC programming, including topics such as ladder logic, structured text, and functional block diagram. The course also includes hands-on experience in using industry-standard software for PLC programming and simulation.
Automation Technician
Automation Technicians install, maintain, and repair automated systems. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also includes hands-on experience in using industry-standard software for electrical design and simulation.
Systems Engineer
Systems Engineers design, integrate, and maintain complex systems. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also covers topics such as systems engineering and project management, which are essential skills for Systems Engineers.
Manufacturing Engineer
Manufacturing Engineers design, implement, and maintain manufacturing processes. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also covers topics such as manufacturing engineering and process improvement, which are essential skills for Manufacturing Engineers.
Project Engineer
Project Engineers plan, design, and manage engineering projects. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also covers topics such as project management and design engineering, which are essential skills for Project Engineers.
Field Service Engineer
Field Service Engineers install, maintain, and repair electrical systems in the field. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also includes hands-on experience in using industry-standard software for electrical design and simulation.
Industrial Electrician
Industrial Electricians install, maintain, and repair electrical systems in industrial settings. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also includes hands-on experience in using industry-standard software for electrical design and simulation.
Test Engineer
Test Engineers test and evaluate products and systems. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also covers topics such as testing and quality assurance, which are essential skills for Test Engineers.
Robotics Engineer
Robotics Engineers design, build, and maintain robots. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also covers topics such as robotics and mechatronics, which are essential skills for Robotics Engineers.
Maintenance Electrician
Maintenance Electricians maintain and repair electrical systems in commercial and industrial buildings. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also includes hands-on experience in using industry-standard software for electrical design and simulation.
Automation Engineer
An Automation Engineer designs, builds, implements, and maintains automated systems. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also includes hands-on experience in using industry-standard software for electrical design and simulation.
Sales Engineer
Sales Engineers sell and support technical products and services. This course may be useful as it provides a comprehensive overview of electrical automation, including topics such as motor driving control circuits, PLC programming, and electrical panel design. The course also covers topics such as sales and marketing, which are essential skills for Sales Engineers.

Reading list

We've selected eight books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in From Wire to PLC , A Bootcamp In Industrial Automation.
Provides a comprehensive guide to industrial automation. It covers a wide range of topics, including PLC programming, SCADA systems, and robotics. It can be used as a textbook for an industrial automation course or as a reference for experienced engineers.
Provides a comprehensive overview of control systems engineering. It covers a wide range of topics, including control theory, control system design, and control system implementation. It can be used as a textbook for a control systems engineering course or as a reference for experienced engineers.
Provides a comprehensive overview of industrial electronics. It covers a wide range of topics, including power electronics, control systems, and sensors. It can be used as a textbook for an industrial electronics course or as a reference for experienced engineers.
Provides a comprehensive overview of electrical engineering. It covers a wide range of topics, including circuit theory, electronics, and power systems. It can be used as a textbook for an electrical engineering course or as a reference for experienced engineers.
Provides a hands-on approach to industrial automation. It includes many examples and exercises that help readers learn how to design and implement industrial automation systems. It can be used as a textbook for an industrial automation course or as a reference for experienced engineers.
Provides a comprehensive overview of mechatronic systems. It covers a wide range of topics, including mechatronics design, mechatronics control, and mechatronics applications. It can be used as a textbook for a mechatronics course or as a reference for experienced engineers.
Provides a practical approach to PLC programming. It includes many examples and exercises that help readers learn how to program PLCs. It can be used as a textbook for a PLC programming course or as a reference for experienced engineers.
Covers the basics of PLC programming using the Siemens S7-1200 PLC. It good introduction to PLC programming for beginners and can be used as a supplement to the course.

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