Advanced Process Control & Safety Instrumented Systems SIS from Udemy

June 24 course update:

We have added new video lectures. In addition, new quizzes are being added to help you test your knowledge and emphasize the key learning points. The quiz will include:

True/False questions
Multi-choice questions
Images, cross-sectionnal views
Solved problems
and much more...

When you think you’ve got a good grasp on a topic within the course, you can test your knowledge by taking the quiz. If you pass, wonderful . If not, you can review the videos and notes again or ask us for help in the Q&A section.

Welcome to this online course on advanced process control.

Control in process industries refers to the regulation of all aspects of the process. Precise control of level, temperature, pressure and flow is important in many process applications.

This course introduces you to advanced process control in process industries, explains why control is important and identifies different ways in which precise control is ensured for the main process equipment such as chemical reactors, pumps, compressors, fired heaters and heat exchangers just to name a few.

The course also introduces you to Safety Instrumented Systems SIS, Alarm Systems and Interlocks : their anatomy, their requirement, their functions and how they are represented in engineering drawings such as Piping & Instrumentation Diagrams, more commonly referred to as P&ID’s.

The course includes extensive graphics and industrial process control schemes for each major piece of equipment found in the process industry, as well as numerous Safety Instrumented Systems that will be broken down for you into easily digestible concepts.

The knowledge gained in this course will help you to understand all process control loops and safety systems so that you can draw the correct information from them.

Finally, included in the course are access to numerous downloadable resources, real industrial examples of process control and the keys to interpret them in high quality video lectures. You will be able to practice and become even more proficient with these bonus items that you will find throughout the course.

So with no further ado, check out the free preview videos and the curriculum of the course and we look forward to seeing you in the first section.

Hope to see you there

WR Training

Spread the wings of your knowledge

What's inside

Learning objectives

Understand the importance of process control and how it is displayed on your p&ids
Successfully interpret basic & advanced process control schemes
Understand the different process control options and how they are displayed on your p&ids (cascade control, split range control, ratio control, batch control, selective control…)
Understand the control of pressure in a pipe and explain how it is displayed on your p&ids
Understand the control of flow in a pipe and explain how it is displayed on your p&ids
Understand flow merging control and explain how it is displayed on your p&ids
Understand flow splitting control and explain how it is displayed on your p&ids
Understand centrifugal pump control systems (discharge throttling, variable speed drive, minimum flow…) and explain how they are displayed on your p&ids
Understand positive displacement pump control systems (recirculation pipe, variable speed drive, stroke adjustment…) and explain how they are displayed on your p&ids
Understand compressor control systems (capacity control, variable speed drive, anti-surge…) and explain how they are displayed on your p&ids
Understand heat exchanger control systems (direct control, bypass control, back pressure control…) and explain how they are displayed on your p&ids

Understand reactor temperature control systems and explain how they are displayed on your p&ids
Understand fired heater control systems and explain how they are displayed on your p&ids
Understand container and vessel control systems and explain how they are displayed on your p&ids
Understand electric motor control systems (on / off actions) and explain how they are displayed on your p&ids
Know and understand the concept of safety instrumented systems (sis) and explain how safety instrumented functions are displayed on your p&ids
Know and understand the concept of alarm systems and explain how alarms are displayed on your p&ids
Identify safe operating limits based on system designs as displayed on your p&ids
Know and understand how fire and gas detection systems (fgs) are displayed on p&ids
Assess emergency situations and regulatory compliance issues using your p&ids
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Understand the importance of process control and how it is displayed on your p&ids
Successfully interpret basic & advanced process control schemes
Understand the different process control options and how they are displayed on your p&ids (cascade control, split range control, ratio control, batch control, selective control…)
Understand the control of pressure in a pipe and explain how it is displayed on your p&ids
Understand the control of flow in a pipe and explain how it is displayed on your p&ids
Understand flow merging control and explain how it is displayed on your p&ids
Understand flow splitting control and explain how it is displayed on your p&ids
Understand centrifugal pump control systems (discharge throttling, variable speed drive, minimum flow…) and explain how they are displayed on your p&ids
Understand positive displacement pump control systems (recirculation pipe, variable speed drive, stroke adjustment…) and explain how they are displayed on your p&ids
Understand compressor control systems (capacity control, variable speed drive, anti-surge…) and explain how they are displayed on your p&ids
Understand heat exchanger control systems (direct control, bypass control, back pressure control…) and explain how they are displayed on your p&ids
Understand reactor temperature control systems and explain how they are displayed on your p&ids
Understand fired heater control systems and explain how they are displayed on your p&ids
Understand container and vessel control systems and explain how they are displayed on your p&ids
Understand electric motor control systems (on / off actions) and explain how they are displayed on your p&ids
Know and understand the concept of safety instrumented systems (sis) and explain how safety instrumented functions are displayed on your p&ids
Know and understand the concept of alarm systems and explain how alarms are displayed on your p&ids
Identify safe operating limits based on system designs as displayed on your p&ids
Know and understand how fire and gas detection systems (fgs) are displayed on p&ids
Assess emergency situations and regulatory compliance issues using your p&ids
Show more
Show less

Syllabus

WR Training

Welcome to WR Training

ABOUT THE COURSE

Introduction

Traffic lights

Read about what's good

what should give you pause

and possible dealbreakers

Explores advanced process control schemes, which are essential for engineers and technicians working in process industries to optimize efficiency and safety

Covers Safety Instrumented Systems (SIS), which are crucial for maintaining safety and preventing accidents in process plants, making it highly relevant for safety professionals

Includes extensive graphics and industrial process control schemes, which will help learners visualize and understand complex control systems in a practical context

Requires learners to interpret Piping & Instrumentation Diagrams (P&IDs), which are essential for understanding process control loops and safety systems in industrial settings

Includes quizzes with true/false, multiple-choice questions, images, cross-sectional views, and solved problems to test knowledge and emphasize key learning points

Provides downloadable resources and real industrial examples, which allows learners to practice and become proficient with process control concepts and applications

Reviews summary

Practical process control and sis overview

According to learners, this course provides a solid and practical foundation in advanced process control and Safety Instrumented Systems (SIS). Students praise the practical examples and clear explanations, especially regarding P&ID interpretation and SIS concepts. Many find the content directly applicable to their work in the process industry. While some older reviews noted areas for improvement, recent updates have been made, adding new video lectures and quizzes, which helps test understanding. Overall, it is seen as a valuable resource, particularly for engineers and technicians needing a clear overview and practical insights.

Course has been recently improved with new content.

"I noticed recent additions like new videos and quizzes which enhance the learning experience."

"Great to see the course content being updated based on feedback."

"The new quiz feature is very helpful for testing understanding."

Instructor is knowledgeable and experienced.

"The instructor clearly knows the subject matter well from practical experience."

"I appreciated the instructor's depth of knowledge and ability to explain complex topics simply."

"Highly knowledgeable instructor."

Good coverage of Safety Instrumented Systems.

"The section on Safety Instrumented Systems was very informative and well-explained."

"I gained a much better understanding of SIS, interlocks, and alarm systems."

"Useful details on the anatomy and function of SIS."

Helps interpret complex P&IDs effectively.

"Understanding how process control and SIS are displayed on P&IDs was made very clear."

"The course helped me significantly improve my ability to read and understand complex P&ID diagrams."

"Excellent breakdown of symbols and control loops on P&IDs."

Content is directly useful for industry work.

"This course was highly practical and gave me valuable insights applicable to my day-to-day work in process control."

"I learned practical ways to interpret P&IDs and understand process control schemes that I can use immediately."

"The examples are real-world and helped me see how these concepts are applied in the industry."

"It provided practical tools and strategies that I could apply immediately to my work."

Some topics could benefit from more detail.

"While a great overview, some advanced topics could use more in-depth coverage."

"I found the course provided a solid foundation but hoped for deeper dives into specific control strategies."

"Could use more in-depth coverage on complex topics or optimization techniques"

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Advanced Process Control & Safety Instrumented Systems SIS with these activities:

Review Thermodynamics Principles

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Reinforce your understanding of thermodynamics to better grasp heat exchanger and reactor temperature control concepts.

Browse courses on Chemical Thermodynamics

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Review key concepts like enthalpy, entropy, and heat capacity.
Work through example problems related to heat transfer and energy balance.
Summarize the first and second laws of thermodynamics.

Create a P&ID Symbol Library

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Enhance your understanding of P&ID symbols by creating a comprehensive library.

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Gather P&ID symbols from various sources (standards, textbooks, online resources).
Organize the symbols into categories (e.g., equipment, instrumentation, piping).
Create a document or database with the symbols and their descriptions.

Read 'Process Control: Modeling, Design, and Simulation' by Bequette

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Deepen your understanding of process control modeling and simulation techniques.

View Process Control: Modeling, Design, and... on Amazon

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Read the chapters related to PID control and advanced control strategies.
Work through the example problems and simulations provided in the book.
Summarize the key concepts and equations from each chapter.

Four other activities

Expand to see all activities and additional details

Show all seven activities

P&ID Interpretation Exercises

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Improve your ability to interpret P&IDs by completing practice exercises.

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Find P&IDs online or in textbooks.
Identify the different components and control loops shown on the P&IDs.
Explain the function of each control loop and how it contributes to process safety.

Create a Presentation on Safety Instrumented Systems

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Solidify your understanding of SIS by creating a presentation explaining their components and function.

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Research the different types of SIS and their applications.
Develop a presentation outline covering the key concepts of SIS.
Create slides with clear explanations and diagrams.
Practice your presentation and prepare for questions.

Simulate a Cascade Control System

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Apply your knowledge of cascade control to design and simulate a control system for a specific process.

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Choose a process (e.g., heat exchanger) and identify the control objectives.
Develop a process model and design a cascade control strategy.
Simulate the control system using software like MATLAB or Aspen Dynamics.
Analyze the simulation results and optimize the control parameters.

Read 'Safety Instrumented Systems Verification: Practical Guidance'

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Gain practical knowledge on verifying the performance of safety instrumented systems.

View Putting Knowledge to Work on Amazon

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Read the chapters related to SIS verification planning and execution.
Study the example verification procedures and checklists provided in the book.
Summarize the key steps involved in SIS verification.

Career center

Learners who complete Advanced Process Control & Safety Instrumented Systems SIS will develop knowledge and skills that may be useful to these careers:

Process Control Engineer

A process control engineer designs, implements, and maintains control systems to optimize industrial processes. This course introduces you to advanced process control in process industries, explains why control is important, and identifies different ways in which precise control is ensured for process equipment such as chemical reactors, pumps, compressors, fired heaters, and heat exchangers. The course also introduces you to Safety Instrumented Systems. These are all topics directly relevant to the work of a process control engineer. The knowledge gained in this course helps you to understand process control loops and safety systems so that you can draw the correct information from them.

See salaries and explore the career path for Process Control Engineer

Instrumentation Engineer

An instrumentation engineer is responsible for the design, development, and maintenance of instruments and control systems used in various industries. This course introduces process control in process industries and explains why precise control is crucial for major process equipment. Also examined in this course are Safety Instrumented Systems, alarm systems and interlocks and their anatomy, requirement and functions. An instrumentation engineer must understand these systems. This course also focuses on how these systems are represented in engineering drawings such as Piping and Instrumentation Diagrams. The knowledge gained in this course helps you to understand all process control loops and safety systems so that you can draw the correct information from them.

See salaries and explore the career path for Instrumentation Engineer

Automation Engineer

An automation engineer designs, develops, and implements automated systems to improve efficiency and productivity in various industries. This course introduces you to advanced process control and explains why control is important; these are fundamental concepts for automation. You will learn about various control methods for equipment like reactors, pumps, compressors, and heat exchangers. These are common components of automated systems. Also, the course covers Safety Instrumented Systems, which are crucial for safety in automated environments. An automation engineer is well-served by familiarity with Piping and Instrumentation Diagrams, which are diagrams explored in this course. The knowledge gained in this course helps you to understand process control loops and safety systems.

See salaries and explore the career path for Automation Engineer

Control Systems Technician

A control systems technician installs, maintains, and repairs control systems and instrumentation. This course provides a strong foundation in understanding and interpreting advanced process control schemes. A technician benefits from an understanding of how control systems function and how they are represented in engineering diagrams. The course introduces you to Safety Instrumented Systems, alarm systems and interlocks. The course includes extensive graphics and industrial process control schemes for each major piece of equipment, which is very useful for a control systems technician. The knowledge gained in this course helps technicians understand process control loops and safety systems.

See salaries and explore the career path for Control Systems Technician

Chemical Engineer

Chemical engineers apply the principles of chemistry, physics, mathematics, and engineering to design, develop, and optimize chemical processes. Chemical engineers often oversee processes that require precise control of variables like temperature, pressure, and flow. This course introduces advanced process control in process industries. The course explains why control is important and identifies different ways in which precise control is ensured for the main process equipment such as chemical reactors, pumps, compressors, fired heaters and heat exchangers. The knowledge gained in this course may help chemical engineers to understand all process control loops and safety systems so that they can draw the correct information from them.

See salaries and explore the career path for Chemical Engineer

Process Technician

Process technicians monitor and control equipment and systems in industrial facilities. This course introduces advanced process control in process industries and explains why control is important. The knowledge gained may provide a process technician with a deeper understanding of the systems they operate. The course covers the control of various parameters, such as level, temperature, pressure, and flow, which are all critical aspects of process operations. The course includes industrial process control schemes for major equipment. The knowledge gained in this course helps technicians understand process control loops and safety systems allowing them to interpret P&IDs and draw the correct information from them.

See salaries and explore the career path for Process Technician

Safety Engineer

A safety engineer develops and implements safety programs and procedures to prevent accidents and ensure a safe working environment. This course introduces Safety Instrumented Systems, which are designed to prevent hazardous events in industrial processes. A safety engineer needs to understand the anatomy of these systems, their requirements, and their functions. This course provides knowledge of how safety instrumented functions are displayed on Piping and Instrumentation Diagrams. Safety engineers may find it helpful to apply their knowledge in assessing emergency situations and regulatory compliance issues, because the knowledge gained helps to understand process control loops and safety systems.

See salaries and explore the career path for Safety Engineer

Reliability Engineer

A reliability engineer assesses and manages the reliability of systems and equipment to prevent failures and ensure operational safety. This course introduces the concept of Safety Instrumented Systems, which are critical for ensuring reliability in industrial processes. A reliability engineer must understand the different process control options and how they are displayed on Piping and Instrumentation Diagrams. This course focuses on understanding process control loops and safety systems so that a reliability engineer can draw the correct information from them. The knowledge gained in this course may help the reliability engineer to better assess emergency situations and regulatory compliance issues.

See salaries and explore the career path for Reliability Engineer

Project Engineer

Project engineers manage and coordinate engineering projects, often in the process industries. This course introduces advanced process control and explains why control is important, allowing project engineers to make informed decisions about system design and implementation. Project engineers often work with Piping and Instrumentation Diagrams, which are a focus of this course. The course also introduces Safety Instrumented Systems, which protect personnel, plant and environment, along with alarm systems and interlocks. A project engineer will benefit from being conversant in these subjects. The knowledge gained in this course may help project engineers to better understand all process control loops and safety systems.

See salaries and explore the career path for Project Engineer

Manufacturing Engineer

Manufacturing engineers improve efficiency and reduce costs. This course introduces advanced process control in process industries, explains why control is important, and identifies different ways in which precise control is ensured. It will be valuable for you to learn different process control options and how they are displayed on Piping and Instrumentation Diagrams. You may find it useful to improve the way you interpret basic and advanced process control schemes. The knowledge gained in this course helps you to understand all process control loops and safety systems so that you can draw the correct information from them.

See salaries and explore the career path for Manufacturing Engineer

System Integrator

A system integrator designs and implements integrated systems. This course introduces advanced process control in the process industries and will be useful in designing process equipment like reactors, pumps and heat exchangers. The knowledge of Safety Instrumented Systems, Alarm Systems, and Interlocks taught in this course may be useful. The system integrator may be assisted in performing his or her job based on knowledge of Piping and Instrumentation Diagrams. The knowledge gained in this course helps you to understand all process control loops and safety systems.

See salaries and explore the career path for System Integrator

Validation Engineer

A validation engineer ensures processes and equipment meet required standards. This course introduces advanced process control. If you are a validation engineer, you may find it helpful to learn about the concept of Safety Instrumented Systems (SIS) and to explain how safety instrumented functions are displayed on your Piping & Instrumentation Diagrams. The knowledge gained in this course may allow engineers to better assess emergency situations and regulatory compliance issues using P&IDs. The knowledge gained in this course might help you understand all process control loops and safety systems.

See salaries and explore the career path for Validation Engineer

Technical Trainer

A technical trainer delivers training on equipment and processes. If you are a technical trainer, you may find it helpful to understand the importance of process control and how it is displayed on P&IDs. You may find it useful to understand centrifugal pump control systems and explain how they are displayed on your Piping & Instrumentation Diagrams. You may discover it helpful to present complex topics related to the safety of alarm systems and interlocks. The knowledge gained in this course may help you to better train others on process control loops and safety systems.

See salaries and explore the career path for Technical Trainer

Technical Sales Representative

A technical sales representative sells technical products. If you are a technical sales representative, you may find it helpful to understand the concept of Safety Instrumented Systems (SIS) and how safety instrumented functions are displayed on Piping and Instrumentation Diagrams. You may find it helpful to successfully interpret basic and advanced process control schemes. The knowledge gained might help you to understand all process control loops and safety systems so that you can draw the correct information from them.

See salaries and explore the career path for Technical Sales Representative

Purchasing Manager

A purchasing manager procures goods and services. If you are a purchasing manager, this course may be useful in that you can understand positive displacement pump control systems and how they are displayed on Piping & Instrumentation Diagrams. You can use this to better converse with engineers when purchasing engineering equipment. The knowledge gained in this course may help one to understand all process control loops and safety systems.

See salaries and explore the career path for Purchasing Manager

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Advanced Process Control & Safety Instrumented Systems SIS.

Process Control

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Provides a comprehensive overview of process control, covering modeling, design, and simulation techniques. It delves into advanced control strategies and their applications in chemical processes. It valuable resource for understanding the theoretical underpinnings of the control systems discussed in the course. This book is commonly used as a textbook in process control courses.

Process Control: Modeling, Design, and Simulation...

Kindle Edition

$$$$

Putting Knowledge to Work

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Provides practical guidance on verifying the performance of safety instrumented systems (SIS). It covers the entire verification lifecycle, from planning to execution and documentation. It valuable resource for understanding how to ensure that SIS meet their required safety integrity levels (SIL). This book is commonly used by industry professionals involved in SIS design and maintenance.

Putting Knowledge to Work

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Putting Knowledge to Work

Kindle Edition

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Advanced Process Control & Safety Instrumented Systems SIS

What's inside

Learning objectives

Syllabus

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Reviews summary

Practical process control and sis overview

Activities

Career center

Reading list

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