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Ray Harkins, The Manufacturing Academy and Garry Pace

In this course "Understanding Welding Codes and Procedures", you will learn from an industry expert an overview of the Codes, Standards, and Specifications that govern the welding industry.

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In this course "Understanding Welding Codes and Procedures", you will learn from an industry expert an overview of the Codes, Standards, and Specifications that govern the welding industry.

Industry organizations such as the American Welding Society (AWS), the American Society of Mechanical Engineers (ASME), and the American Petroleum Institute (API) publish a wide range of standards covering everything from simple carbon steel structural applications to nuclear power plant construction. Understanding how to read and interpret these standards, and how to integrate their requirements into your organization's training documents and work instructions is key to a successful career in welding.

Some of the topics you will learn in this course include:

  • The major industry trade groups and the standards they issue

  • The key sections found in most standards including general info, joint design, base material, filler material, positions, electrical characteristics, and more

  • Best practices in writing Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) to align with the major codes

  • The key sections of the WPS including

  • Essential, Non-essential, and Supplementary Essential Variables

  • An overview of welding inspection including test coupons, tensile testing, bend testing, impact testing, non-destructive testing and visual inspection

  • Welder Performance Qualification documentation and testing

  • And much more.

Plus, read what other Udemy students have said about "Understanding Welding Codes and Procedures":

"Tremendous course, Thank you for explaining the different types of coding and" - Abrahan S.

"Great content and great format" - Nestor R.

"Very straight forward training course, I have enjoyed and thinking will continue to look for more course training within your training" - Willie S.

"The course is extremely clear in demonstration and defining the concept of code, standards, and specification" - Bhravin C.

"First time starting out as I learn about becoming a CWI, so it's good so far. I've listened to Garry Pace on YouTube and am a student of Ray Harkins quality classes. Good team of instructors" - John K.

So if you are a welder, or an engineer, manager, supervisor or inspector for an organization with welding at its core, then this is the course for you. You will gain the top-level industry knowledge you need to move to the next level in your career.

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What's inside

Learning objectives

  • An overview of the major welding codes and the organizations that issue them
  • How to incorporate the requirements of these codes into your wps and pqr documents
  • Reading and understanding welding procedure specifications (wps)
  • Reading and understanding procedure qualification records (pqr)
  • Essential, nonessential, and supplementary essential welding variables
  • Developing a preliminary wps
  • Qualifying and requalifying welders to specific processes
  • The quality requirements of a weld per the applicable codes ... tensile tests, bend tests, appearance, etc.

Syllabus

Introduction
Introduction to the Course
Governing Documents, Part 1
Governing Documents, Part 2
Read more
Governing Documents, Part 3
Welding Code Introduction A, Part 1
Welding Code Introduction A, Part 2
Welding Code Introduction B, Part 1
Welding Code Introduction B, Part 2
Welding Code Introduction C, Part 1
Welding Code Introduction C, Part 2
Introduction to Welding Documents
WPS PQR Short Video, Part 1
WPS PQR Short Video, Part 2
How to Read a WPS - Understanding WPS_PQRs, Part 1
How to Read a WPS - Understanding WPS_PQRs, Part 2
How to Read a WPS - Understanding WPS_PQRs, Part 3
How to Read a WPS - Understanding WPS_PQRs, Part 4
Essential Variables, Part 1
Essential Variables, Part 2
Non Essential Variables
Supplementary Essential Variables, Part 1
Supplementary Essential Variables, Part 2
Developing pWPS, Part 1
Developing pWPS, Part 2
PQR Methodology, Pt 1
PQR Methodology, Pt 2
Welder Performance Qualifications, Pt 1
Welder Performance Qualifications, Pt 2
Welder Performance Qualifications, Pt 3
Welder Continuity, Pt 1
Welder Continuity, Pt 2
Bend Testing
Conclusion to the Course
Bonus Lecture

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Understanding Welding Codes and Procedures with these activities:
Review Welding Symbols
Reviewing welding symbols will help you better understand WPS and PQR documents, which are heavily reliant on them.
Show steps
  • Find a welding symbol chart or reference guide.
  • Practice interpreting different welding symbols.
  • Test your knowledge with online quizzes.
Review 'Welding Handbook'
Referencing the 'Welding Handbook' will provide a deeper understanding of the concepts discussed in the course.
View Welding Handbook on Amazon
Show steps
  • Obtain a copy of the 'Welding Handbook'.
  • Read the sections relevant to the course topics.
  • Take notes on key concepts and definitions.
Develop a Preliminary WPS
Developing a preliminary WPS will allow you to apply the knowledge gained in the course to a practical scenario.
Show steps
  • Select a specific welding process and application.
  • Identify the essential variables for the chosen process.
  • Document the preliminary WPS based on code requirements.
Three other activities
Expand to see all activities and additional details
Show all six activities
WPS/PQR Variable Identification
Practicing identifying essential, non-essential, and supplementary essential variables will improve your ability to read and interpret WPS and PQR documents.
Show steps
  • Find sample WPS and PQR documents.
  • Identify each variable and its classification.
  • Compare your answers with a reference guide.
Create a WPS Template
Creating a WPS template will solidify your understanding of the essential variables and their importance in welding procedures.
Show steps
  • Research different WPS formats and requirements.
  • Design a template that includes all essential variables.
  • Populate the template with sample data.
  • Review the template with a welding professional.
Review 'ASME Boiler and Pressure Vessel Code, Section IX'
Studying ASME Section IX will provide a comprehensive understanding of the qualification requirements for welding procedures and personnel.
Show steps
  • Obtain a copy of ASME Section IX.
  • Focus on the sections related to welding qualification.
  • Take detailed notes on the requirements and procedures.

Career center

Learners who complete Understanding Welding Codes and Procedures will develop knowledge and skills that may be useful to these careers:
Welding Engineer
A Welding Engineer is responsible for developing welding procedures, qualifying welders, and ensuring that welding operations meet the required codes and standards. This role is critical in industries such as construction, manufacturing, and energy, where the integrity of welded structures is paramount. The course aids in understanding the complex world of welding codes and procedures, providing a solid foundation in industry standards from organizations like AWS, ASME, and API. Welding engineers benefit from insights into writing Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR), as well as knowledge of essential variables, welder qualification, and weld quality requirements. This course enhances a welding engineer's ability to apply industry best practices.
Pipe Welder
Pipe Welders specialize in welding pipes for various industries, including oil and gas, and construction. Understanding welding codes and procedures is essential for ensuring the integrity and safety of these critical infrastructure components. This course helps welders understand the standards set by organizations like API and ASME. Furthermore, the course explains the requirements for welder qualification, an essential element of a pipe welder's training and certification. This course enhances a pipe welder's understanding of the welding practices.
Quality Control Inspector
The job of a Quality Control Inspector is to verify that manufactured products meet certain standards and are of high quality. Quality control inspectors in welding ensure work adheres to relevant codes. The course, by thoroughly covering the major welding codes and standards, specifically gives an understanding of the quality requirements of a weld per applicable codes, helping the inspector conduct thorough examinations. The course also introduces important concepts like test coupons, tensile testing, bend testing, impact testing, NDT, and visual inspection, which are key to a quality control inspector's work. The course covers industry best practices, essential variables, non-essential variables, and supplementary essential variables.
Structural Welder
Structural Welders construct and repair buildings, bridges, and other infrastructure using welding techniques. Compliance with welding codes and standards is paramount for ensuring the safety and durability of these structures. The course helps structural welders learn about the codes from AWS and others that govern their work. By learning about welding procedure specifications, procedure qualification records, and essential variables, the structural welder will develop a deeper understanding of the work.
Welding Supervisor
A Welding Supervisor oversees welding operations, ensuring that welders follow established procedures and meet quality standards. Success requires in-depth knowledge of welding codes and standards, including AWS, ASME, and API. The course provides a solid understanding of these codes and demonstrates how to incorporate their requirements into Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR). The supervisor can effectively communicate welding procedures to the team and troubleshoot any issues that arise. Additionally, understanding welder qualification requirements, a key aspect of the course, is vital for ensuring compliance and maintaining a skilled workforce.
Welding Consultant
Welding Consultants advise companies on welding processes, codes, and compliance. The course, with its comprehensive overview of welding codes and standards, provides the consultant with a strong foundation. The consultant can leverage this knowledge to help their clients meet regulatory requirements and optimize their welding operations. With a fuller understanding of WPS and PQR documentation, the consultant will be able to provide informed guidance.
Welding Technician
A Welding Technician assists engineers in developing welding procedures and conducting tests. This role requires a solid grasp of welding codes, standards, and specifications. The course provides an overview of the major welding codes and the organizations that issue them. It also covers topics like reading and understanding Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR), which are crucial for accurately documenting welding processes. The course's coverage of essential variables, nonessential variables, and supplementary essential variables will further aid the welding technician.
Welding Instructor
Welding Instructors train and educate aspiring welders in the principles and techniques of welding. To do this, the Welding Instructor needs an expert understanding of welding procedures. The course provides them with up-to-date knowledge. Welding instructors can use this insight to become more successful in their teachings. The course's specific lessons on WPS and PQR documents will be especially helpful for instructors.
Robotic Welding Technician
Robotic Welding Technicians program, operate, and maintain automated welding systems. The course helps Robotic Welding Technicians understand the welding codes and standards that must be followed in automated welding processes. Also, best practices in writing Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) can be adapted for robotic welding applications. This course enhances a technician's ability to ensure that robotic welding operations meet safety and quality requirements.
NDT Technician
An NDT Technician performs non-destructive testing on welds to identify defects without damaging the material. The course, specifically covering non-destructive testing and visual inspection, helps the technician to understand what the codes require for weld quality. The technician can then apply this knowledge when performing the tests. Furthermore, this course covers bend tests, tensile tests, and impact tests, which are also relevant for determining the integrity of welds. This course may improve an NDT technician's ability to interpret test results.
Compliance Officer
Compliance Officers ensure that an organization adheres to relevant laws, regulations, and internal policies. The course provides an overview of industry standards and best practices in welding, helping compliance officers understand the regulatory requirements of the industry. Understanding Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) is crucial for ensuring compliance with welding standards. This course may enhance a compliance officer's ability to assess and enforce compliance within their organization.
Project Manager
Project Managers oversee construction and manufacturing projects, ensuring they are completed on time and within budget and that they meet quality standards. The course offers insight into welding codes and procedures. With this knowledge, the project manager understands the quality standards required for welding on a worksite. The course enhances the manager's ability to effectively manage projects involving welding operations.
Materials Scientist
Materials Scientists research and develop new materials and welding techniques. The course provides an overview of industry standards and best practices in welding, which helps materials scientists understand the practical implications of their research. The course also touches on which materials are best for certain applications, helping the scientist. The course enhances their ability to design materials that are suitable for welding applications.
Manufacturing Engineer
Manufacturing Engineers work to improve efficiency and safety in production processes. They often deal with welding, which is a key part of many manufacturing operations. They may find this course offers valuable insight into the application of welding processes and procedures. Specifically, the course outlines best practices in writing Welding Procedure Specifications, which are an essential component of manufacturing. This course may also help a manufacturing engineer develop a preliminary Welding Procedure Specification. The engineer will learn about procedure qualification records and the methodology behind them.
Metallurgical Technician
A Metallurgical Technician analyzes the properties and performance of metals, often in relation to welding processes. The course touches upon material properties and how they relate to welding quality, allowing the technician to better choose materials or weld processes. The course mentions conducting tensile tests, bend tests, and impact tests. This course may help a metallurgical technician to understand the test results. The technician will also learn about essential and non essential variables.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Understanding Welding Codes and Procedures.
This section of the ASME Boiler and Pressure Vessel Code specifically addresses welding and brazing qualifications. It provides detailed requirements for procedure and performance qualification, including essential variables, testing methods, and acceptance criteria. While valuable as additional reading, it is most useful as a current reference for understanding the specific requirements of ASME-related welding projects. This crucial reference for anyone working with ASME standards.
The 'Welding Handbook' comprehensive resource covering all aspects of welding, including codes, standards, and procedures. It provides in-depth explanations of welding processes, materials, and inspection techniques. valuable reference tool for understanding the complexities of welding codes and their practical applications. It is commonly used as a textbook at academic institutions and by industry professionals.

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