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Orville Academy

We will start with Theory of FEA , where you will get familiar with critical ways in which you can find solution to given problem and the logic behind most of the CAE software's .

Then we will proceed toward meshing where we will learn about 1d, 2d, 3d meshing & guidelines that one has to follow while meshing.

In meshing section we will do hands on exercises of many components and try to implement guidelines that we have studied. We will talk about quality checks and quality parameter in much detail along with the mathematical formulation of quality parameters.

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We will start with Theory of FEA , where you will get familiar with critical ways in which you can find solution to given problem and the logic behind most of the CAE software's .

Then we will proceed toward meshing where we will learn about 1d, 2d, 3d meshing & guidelines that one has to follow while meshing.

In meshing section we will do hands on exercises of many components and try to implement guidelines that we have studied. We will talk about quality checks and quality parameter in much detail along with the mathematical formulation of quality parameters.

Then we will move towards building assembly of various components using connections .

At last we learn to perform Modal Analysis , Static analysis . I have some of the industrial projects waiting for you.

Last section will be placed for your doubts. I will update this session with answers to all of your doubt

Below is the brief outline of the course and various modules involved in the course.

  1. Theory of FEA/CAE

    • Objective of this module is to get you familiar with FEA/CAE.

    • Understanding problem solving techniques.

    • How FEA works.

  2. Introduction To Hypermesh/Hyperworks

    • Graphical User Interface

    • Import and Export

    • Example : Import and Export

    • Model browser

    • Display

    • Mask

    • Mask Browser

    • Delete

  3. Creating and Modifying Geometry

    • Building block of our Model

    • Why we need to Modify or Create Geometry

    • XYZ Coordinates

    • Node On Geometry

    • Extract Parametric Line

    • Interpolated Nodes

    • Distance

    • Lines Creation

    • Line Edit

    • Surface Creation

    • Surface Edit

  4. Geometry Cleanup and Defeature

    • Topology

    • Why Geometry Cleanup

    • Example : Clip Repair

    • Example : Plastic Tray

    • Example : Crossmember

    • Autocleanup

    • 2 Examples on Defeaturing

  5. Introduction to 2D Meshing

    • Overview

    • Concept of midsurface

    • Element Shape

    • Automesh

    • Guidelines : Washer, fillets, Tria

    • Example : Clip Meshing

    • Example : Holding Bracket

    • Symmetry

  6. Introduction to 3D Meshing

    • 3D Element Shape

    • Solid Edit

    • Line Drag

    • Linear Solid

    • Spin

    • Example : Arm Bracket

    • Volume Tetra

  7. Element Quality

    • Overview

    • Aspect Ratio

    • Warpage

    • Skewness

    • Jacobian Min/Max Angle/Length

    • Tetra Collapse

    • Volumetric Skew

  8. Mesh Edit

    • Project

    • Translate

    • Reflect

    • Order Change

  9. Introduction to Plastic Meshing

    • Sheet Metal vs Plastic Components

    • Basic Idea of Plastic Meshing

    • Midmesh Thickness

    • Offset Midsurface Extraction

    • Surface Pair

    • MidLine

    • Example : Plastic Meshing

  10. Introduction to 1D Meshing

    • Cantilever Beam (Bar Element)

    • Cantilever with Rod Element

    • Cantilever with Aluminium

    • Simply Supported Beam

  11. Modal Analysis

    • Overview

    • Governing Equation

    • Plate Modal Analysis

    • Frame Assembly Validation

  12. Linear Static Analysis

    • Overview

    • Governing Equation

    • Beam 2D

  13. Buckling Analysis

    • Introduction : Structural Instability

    • Example : Column Buckling

    • Example : Mobile Tower

    • Example : Connecting Rod

  14. Connectors

    • Overview

    • Spot Weld

    • Seam Weld

    • Bolted Connection

    • Connections Using .xml File

    • Example : Solid Welds - Bracket  & Plate

    • Example : 2D Welds - Bracket  & Plate

  15. Project 01 : Frame Assembly

  16. Project 02 : Mounting Bracket

  17. Project 03 : Convergence Study of Solid Mounting Bracket

  18. Project 04 : Plastic Meshing

  19. Meshing Practice

    • Download Files for Practice

    • Knuckle - Tetra Meshing

  20. Miscellaneous

    • What is Isotropic , Orthotropic & Anisotropic

    • Replacing component with MASS Element

  21. Participants Doubts

    • Doubt in Translate Command

So Enroll now and start this exciting journey with me.

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What's inside

Learning objectives

  • Theory of fea
  • Types of element
  • 1d meshing - rod ,bar , rigids, rbe3
  • 2d meshing and industry guidelines
  • 3d meshing - tetra algorithms and hexa meshing
  • Quality checks and quality parameters
  • Assembly connections - spot welds , seam welds , bolted connection, adhesives
  • Static analysis
  • Modal analysis
  • Projects
  • Deck preparation

Syllabus

Theory of FEA
Product Lifecycle Management
Degrees of Freedom
Methods to Solve Engineering Problem
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Traffic lights

Read about what's good
what should give you pause
and possible dealbreakers
Covers FEA theory, meshing techniques, and assembly building, which are essential for simulating and analyzing structural behavior in various engineering applications
Provides hands-on exercises and industrial projects, allowing learners to apply meshing guidelines and quality checks in practical scenarios
Explores modal analysis, static analysis, and buckling analysis, which are crucial for evaluating the performance and reliability of structural designs
Includes a section on plastic meshing, which is relevant for analyzing components made from plastic materials, expanding the scope of FEA applications
Requires learners to have access to Altair Hypermesh and Optistruct software, which may involve a subscription or licensing fee
Focuses on a specific software package, so learners may need to acquire additional skills to use other FEA tools

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Reviews summary

Comprehensive altair hypermesh & optistruct introduction

According to students, this course provides a positive and comprehensive introduction to Altair Hypermesh and Optistruct. Many learners appreciate the clear explanations and practical examples, particularly regarding meshing techniques (1D, 2D, and 3D) and FEA theory. The course is seen as a strong foundation for beginners entering the world of FEA using these specific tools. Some found the later sections on analysis (Modal, Static) to be particularly useful, and the included projects are often highlighted as beneficial for hands-on practice.
Teaches skills applicable in CAE industry.
"The techniques taught are directly applicable to industry workflows."
"This course is a good starting point for a career in CAE."
"I feel more prepared to work with Hypermesh and Optistruct professionally."
"Covers essential skills needed for FEA engineers."
Instructor explains complex topics clearly.
"The instructor explains the concepts in a clear and easy-to-understand manner."
"I found the lectures on quality parameters to be very clear."
"The step-by-step guidance through the software interface was helpful."
"Explanations of analysis types like Modal and Static were concise."
Includes projects & examples for practice.
"The inclusion of practical examples and projects is a major plus."
"Working on the frame assembly and mounting bracket projects was helpful."
"I appreciated the examples demonstrating geometry cleanup and defeaturing."
"The hands-on nature helped reinforce the theoretical concepts."
Thoroughly covers 1D, 2D, and 3D meshing.
"The detailed explanation of 2D meshing guidelines was very useful."
"I learned a lot about 3D meshing techniques and element quality checks."
"The sections on plastic and sheet metal meshing were particularly insightful."
"Hands-on exercises for different meshing types helped me practice."
Builds a solid base in FEA theory & software.
"The course starts with the basics of FEA which is helpful for understanding the concepts."
"It covers FEA theory and fundamental meshing techniques very well."
"I got a good grasp on the theory and steps involved in FEA."
"The explanations helped solidify my understanding of how CAE software works."
May use an older version of the software.
"Some parts of the course use an older version of Hypermesh."
"The interface shown in the videos is slightly different from the latest version."
"Had to figure out where some commands moved in the newer release."
"While the core concepts are the same, the UI differences can be confusing."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Complete Altair Hypermesh & Optistruct Course with these activities:
Review Finite Element Analysis (FEA) Fundamentals
Reinforce your understanding of FEA principles before diving into Hypermesh and Optistruct. This will help you grasp the underlying theory and make better decisions during meshing and analysis.
Browse courses on Finite Element Analysis
Show steps
  • Review basic concepts of stress and strain.
  • Understand the different types of elements used in FEA.
  • Familiarize yourself with the FEA process.
Practical Finite Element Analysis
Supplement your learning with a practical guide to FEA. This book will provide real-world examples and best practices to enhance your understanding of the course material.
Show steps
  • Read chapters related to meshing and analysis techniques.
  • Work through the examples provided in the book.
  • Compare the book's approach with the course's methods.
Practice Basic Geometry Creation in Hypermesh
Improve your proficiency in creating and modifying geometry within Hypermesh. This is a fundamental skill for preparing models for meshing.
Show steps
  • Create points, lines, and surfaces using different methods.
  • Edit existing geometry using various tools.
  • Practice creating complex shapes from simpler ones.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Finite Element Modeling for Stress Analysis
Deepen your understanding of the theoretical foundations of FEA. This book provides a comprehensive treatment of element formulation and solution techniques.
Show steps
  • Read chapters on element types and their applications.
  • Study the mathematical formulations behind FEA.
  • Relate the book's theory to the software's implementation.
Follow Tutorials on Advanced Meshing Techniques
Refine your meshing skills by following tutorials on advanced techniques like hex meshing and mesh morphing. This will enable you to create high-quality meshes for complex geometries.
Show steps
  • Find tutorials on hex meshing techniques.
  • Practice mesh morphing on different geometries.
  • Apply learned techniques to course projects.
Model and Analyze a Simple Mechanical Component
Apply your knowledge by modeling and analyzing a simple mechanical component using Hypermesh and Optistruct. This will solidify your understanding of the entire FEA workflow.
Show steps
  • Select a simple mechanical component to model.
  • Create a mesh for the component in Hypermesh.
  • Set up and run a static analysis in Optistruct.
  • Interpret the results and draw conclusions.
Document Your FEA Workflow
Improve your understanding and retention by documenting your FEA workflow for a specific project. This will force you to think critically about each step and identify areas for improvement.
Show steps
  • Choose a project you have completed in the course.
  • Document each step of the FEA process, from geometry creation to result interpretation.
  • Include screenshots and explanations for each step.
  • Share your documentation with other students for feedback.

Career center

Learners who complete Complete Altair Hypermesh & Optistruct Course will develop knowledge and skills that may be useful to these careers:
Finite Element Analyst
A Finite Element Analyst uses software to simulate and analyze the behavior of components and systems under various conditions. This course helps build a foundation in Finite Element Analysis (FEA) theory, which is crucial for understanding the principles behind simulation software. You will learn about meshing techniques, including 1D, 2D, and 3D meshing, and how to perform quality checks on your meshes. The course also covers modal and static analysis, which are essential for predicting the structural behavior of designs. A Finite Element Analyst should take this course to improve understanding of FEA software.
Computer Aided Engineering Engineer
A Computer Aided Engineering Engineer uses software like Hypermesh to simulate the performance of designs. As a CAE Engineer, it is important to understand how to prepare models for analysis. This course provides an introduction to CAE, alongside training on Hypermesh. You will learn how to create and modify geometry, clean up geometry, perform meshing, and apply connections in assemblies. You will also become familiar with different types of analysis such as modal and static. Anyone interested in Computer Aided Engineering should take this course to gain relevant skills.
Simulation Engineer
A Simulation Engineer uses computer simulations to model and analyze the behavior of physical systems. This course helps build a foundation in the underlying theory of FEA, as well as hands-on experience with Hypermesh. You will learn to create, mesh, prepare models, and run simulations. The projects included in the course can also serve as a good introduction to real-world simulation tasks. For a Simulation Engineer, this course offers practical skills and knowledge.
Mechanical Engineer
Mechanical Engineers often use FEA software to analyze and optimize mechanical designs. The course covers the theory behind FEA, meshing techniques, and analysis types which are critical for this role. You'll learn how to create and modify geometry, perform meshing, and apply connections in assemblies. The focus on both theory and practical application makes this course valuable. The Mechanical Engineer will gain skills in Hypermesh.
Structural Engineer
Structural Engineers analyze the integrity and safety of structures using FEA software. This course provides an understanding of FEA principles, meshing techniques, and structural analysis types. In this course, one will learn to perform modal and static analyses, which are directly applicable to structural engineering problems. You'll also gain experience working through industrial projects, which is highly relevant to this role. For a Structural Engineer looking to expand their simulation skills, this course is a plus.
Design Engineer
Design Engineers use computer aided design and computer aided engineering software to model components and test their designs. You will learn FEA fundamentals, geometry preparation, and meshing techniques. This enables you to create better designs from simulation results. The course also covers important aspects like quality checks, assembly using connections and performing modal and static analysis. As a Design Engineer, this course may help validate designs.
Automotive Engineer
Automotive Engineers use simulation tools to analyze and optimize vehicle designs for performance and safety. The course provides a solid grounding in FEA, 1D, 2D, and 3D meshing, and assembly connections. This course also covers modal, static, and buckling analysis. As an Automotive Engineer, this course may improve simulations.
Aerospace Engineer
Aerospace Engineers use FEA software to analyze the structural integrity and performance of aircraft components. This course presents many relevant concepts to aerospace engineering, such as FEA theory, meshing, and assembly connections. You will also learn about modal and static analysis. This course may improve simulations.
Product Development Engineer
Product Development Engineers use FEA software to optimize products for performance, durability, and cost. This course may help build familiarity with FEA theory, meshing techniques, and simulation tools. It covers valuable topics such as geometry cleanup, mesh editing, and assembly connections, which are important when one is preparing models for analysis. You will also learn about different types of analysis like modal and static. A Product Development Engineer can use this course to help analysis.
Research and Development Engineer
Research and Development Engineers use FEA software to investigate new designs and technologies. This course may provide a foundation in Finite Element Analysis (FEA) theory, meshing, and simulation. It covers the steps of FEA, types of elements, and linear versus nonlinear as well as steady versus transient analysis. Such knowledge would be helpful for conducting research and development projects. A Research and Development Engineer may use this course to improve their skills.
Consultant
Consultants may use FEA to solve various engineering problems for clients across different industries. A consultant will benefit from the skills taught in this course such as understanding the theory of FEA, meshing, and performing analysis. The course projects would allow the consultant to work with assembly connections, and performing modal and static analysis. A Consultant may find the skills from this course useful for FEA.
Engineering Manager
Engineering Managers may need to understand FEA to oversee engineering projects and make informed decisions. This course may help to learn FEA theory, meshing techniques, and assembly connections. An Engineering Manager may use this course to better understand FEA concepts.
Data Scientist
While seemingly disparate, the principles of data analysis found in data science can be applied to FEA results. This course may expose a data scientist to a new domain, and the data generated by FEA can be analyzed using data science techniques. For example, meshing quality can be correlated to simulation accuracy. A Data Scientist may find the skills from this course useful.
Teacher
Teachers may want to take this course to expand their knowledge of FEA, so they can then teach FEA to students. The knowledge of Finite Element Analysis, or FEA, is extremely useful in manufacturing and engineering. Meshing techniques, assembly connections, static analysis, and modal analysis may all be useful for a Teacher.
Technical Sales Engineer
Technical Sales Engineers who sell CAE software benefit from a strong understanding of FEA. This course helps build knowledge of FEA concepts, meshing techniques, and simulation workflows. You will learn about geometry preparation, mesh editing, assembly connections, and different types of analysis. The course can familiarize a technical Sales Engineer with how the software solves particular problems.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Complete Altair Hypermesh & Optistruct Course.
Provides a practical guide to finite element analysis, focusing on real-world applications and best practices. It covers the entire FEA process, from model creation to result interpretation. It is particularly useful for understanding the practical aspects of FEA and avoiding common pitfalls. This book serves as a valuable reference for both beginners and experienced users.
Delves into the theoretical underpinnings of finite element modeling, specifically for stress analysis. It provides a comprehensive treatment of element formulation, solution techniques, and error estimation. While more theoretical than practical, it offers a deeper understanding of the FEA method. This book is more valuable as additional reading for those seeking a more rigorous understanding of the subject.

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