Pump Sizing & Modeling Piping Systems For Liquids from Udemy

Chapter 1: Introduction

1. Differentiate between incompressible and compressible fluids using the continuity equation.

2. Define and understand general concepts in fluid dynamics, such as viscosity (dynamic and kinematic), Reynolds number (laminar and turbulent flow), and volumetric flow rate.

Chapter 2: Energy Balance

3. Derive and apply the Bernoulli equation to develop an energy balance for sizing pumps.

4. Understand the pump equation and its relation to the Bernoulli equation.

5. Apply the pump equation to an illustrative example.

6. Create system curves for a piping system.

Chapter 3: Friction Headloss

7. Understand hydraulic resistances in pipes.

8. Define the Darcy equation and its application in calculating frictional headloss.

9. Define the resistance coefficient (K) and calculate it using different methods.

10. Define the friction factor (f) and calculate it using numerical methods via the Poiseuille equation, Colebrook equation, Swamee Jain equation, or the Moody chart.

11. Understand the effect of pipe age on friction factor.

12. Define flow coefficient (Cv) and its application in calculating pressure drop.

13. Adjust Cv for liquids with different viscosities.

14. Find the capacity flow rate at different pressure drops for a given Cv.

15. Convert flow coefficient (Cv) to a resistant coefficient (K).

16. Understand the use of orifice plates and use the orifice design equation to size orifice plates.

17. Apply the orifice design equation in an illustrative example.

Chapter 4: Pumps

18. Identify and understand the basic components of a pump.

19. Calculate pumps Hydraulic Horsepower (HHP), Brake Horsepower (BHP), Pump Efficiency, Motor Power (MP), and Motor Efficiency through an example.

20. Understand pump curves (head vs flow rate) for different impeller speeds (or diameters).

21. Understand pump efficiency curves.

22. Understand Pumps Net Positive Suction Head Required (NPSHr) Curve.

23. Understand Pump Power Consumption Curve.

Chapter 5: System Modeling and Pump Sizing Roadmap

24. Model resistance in series for a piping system.

25. Develop a roadmap for proper selection of pumps.

Chapter 6: Case Study 1

26. Apply the pump sizing roadmap using Macros in Excel to select an appropriate pump for a real-world case study.

Chapter 7: Control Valves

27. Identify different types of control valves and their applications.

28. Understand the inherent valve curve and its relation to flow rate and pressure drop.

29. Define valve authority and its significance in valve selection.

30. Size valves appropriately for a given system.

What's inside

Syllabus

Introduction

About This Course

Teaching Style

Incompressible vs Compressible Fluids

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Read about what's good

what should give you pause

and possible dealbreakers

Applies the Bernoulli equation, which is fundamental for understanding fluid dynamics and energy conservation in mechanical engineering systems

Covers flow coefficient (Cv) and its adjustments for liquids with different viscosities, which is essential in chemical process design and optimization

Explores the Darcy equation and friction factor calculations, which are crucial for designing water distribution and wastewater collection systems

Utilizes macros in Excel for pump selection in a real-world case study, providing practical experience with industry-standard tools

Requires the use of Excel, which may require learners to purchase a license if they do not already have access to it

Examines the Moody chart, which may be difficult to read and interpret for those unfamiliar with fluid mechanics principles

Reviews summary

Practical pump and piping system analysis

According to learners, this course provides a strong practical foundation in pump sizing and modeling piping systems for liquids. Students frequently highlight the use of real-world case studies and the application of concepts in Excel, particularly the use of Macros for problem-solving. While covering essential fluid dynamics principles, the course is noted for its clear explanations and focus on actionable techniques. Overall, the sentiment among reviewers is largely positive, appreciating its relevance for engineering professionals.

Covers necessary fluid dynamics principles.

"The course provides a solid theoretical foundation in fluid dynamics before moving to application."

"It covers Bernoulli's principle and friction headloss thoroughly."

"Good overview of the key theoretical concepts needed for pump sizing."

Materials have been recently updated.

"I noticed several updated sections, which shows the instructor is improving the course."

"The updated materials are helpful and keep the content relevant."

Concepts are explained in an easy-to-follow way.

"The instructor explains the concepts very clearly, making complex topics accessible."

"I found the derivations and examples easy to follow and understand."

"Excellent course with very clear explanations and practical examples."

Incorporates practical tools like Excel Macros.

"Learning to use Excel and Macros for pump sizing was a major plus."

"The Excel examples were well-explained and highly relevant to professional work."

"I appreciate that the course uses practical software tools like Excel."

Focuses on applying concepts to real scenarios.

"This course is very practical for chemical and mechanical engineers, highly recommended."

"The case studies, especially using Excel macros, were invaluable for understanding real-world applications."

"Applying the pump sizing roadmap in the case study really solidified the material."

"I gained a strong understanding of how to apply these principles in practice."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Pump Sizing & Modeling Piping Systems For Liquids with these activities:

Review Fluid Mechanics Fundamentals

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Reinforce your understanding of fundamental fluid mechanics concepts, including viscosity, pressure, and flow rate, to better grasp the course material.

Browse courses on Fluid Mechanics

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Review your notes from previous fluid mechanics courses.
Work through practice problems related to fluid properties and flow.
Consult a fluid mechanics textbook for clarification on key concepts.

Study 'Cameron Hydraulic Data'

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Familiarize yourself with a comprehensive source of hydraulic data for practical applications.

View Melania on Amazon

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Obtain a copy of 'Cameron Hydraulic Data'.
Review sections related to friction factors, pipe dimensions, and fluid properties.
Practice using the data to solve pump sizing problems.

Read 'Piping and Pipeline Engineering' by George Antaki

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Gain a broader understanding of piping systems and their engineering considerations.

View Melania on Amazon

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Obtain a copy of 'Piping and Pipeline Engineering'.
Read chapters related to pump selection, system design, and maintenance.
Take notes on key concepts and examples.

Four other activities

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Calculate Friction Headloss for Various Pipe Configurations

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Improve your ability to calculate friction headloss using different equations and methods, such as the Darcy equation and Moody chart.

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Gather data on various pipe configurations (diameter, length, material).
Calculate friction factor using the Colebrook equation or Moody chart.
Calculate friction headloss using the Darcy equation.
Compare results obtained using different methods.

Create a Video Explaining NPSH

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Deepen your understanding of Net Positive Suction Head (NPSH) by creating a video that explains the concept and its importance in pump operation.

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Research NPSH and its related concepts.
Write a script that clearly explains NPSH.
Record and edit the video, including visuals and animations.
Share the video with other students and solicit feedback.

Develop an Excel-Based Pump Sizing Tool

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Solidify your understanding of the pump sizing roadmap by creating a practical tool that automates the selection process.

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Design the user interface for data input and output.
Implement the pump sizing roadmap logic using Excel formulas and macros.
Test the tool with various case studies and validate the results.
Document the tool's functionality and usage.

Design a Pumping System for a Specific Application

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Apply your knowledge to a real-world scenario by designing a pumping system for a specific application, such as water distribution or chemical processing.

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Define the application requirements (flow rate, pressure, fluid properties).
Select appropriate pumps and piping components.
Calculate system headloss and pump operating point.
Create a detailed system design with specifications and drawings.
Evaluate the system's performance and efficiency.

Career center

Learners who complete Pump Sizing & Modeling Piping Systems For Liquids will develop knowledge and skills that may be useful to these careers:

Pump Application Engineer

A Pump Application Engineer focuses on selecting and applying pumps to meet specific system requirements, ensuring optimal performance and efficiency. If you want to become a Pump Application Engineer take this course in particular because it dives into the basic components of a pump, calculates hydraulic horsepower, brake horsepower, pump efficiency, and motor power, and also covers pump curves, efficiency curves, and Net Positive Suction Head Required curves. The practical application of pump sizing through a real-world case study using Excel macros provides hands-on experience. Furthermore, the course's roadmap for proper pump selection equips the Pump Application Engineer with a structured approach to pump sizing.

See salaries and explore the career path for Pump Application Engineer

Hydraulic Engineer

The Hydraulic Engineer specializes in the design, analysis, and maintenance of systems that control or convey liquids, focusing on water resources, irrigation, and flood control among others. This course provides a deep dive into fluid dynamics, energy balance, and friction headloss. It is important to understand hydraulic resistances in pipes, calculate frictional headloss using equations like the Darcy equation, and determine resistance coefficients. Learning about flow coefficients, including viscosity adjustments prepares you for success as a Hydraulic Engineer.

See salaries and explore the career path for Hydraulic Engineer

Fluid Mechanics Engineer

A Fluid Mechanics Engineer specializes in the behavior of liquids and gases, applying principles of fluid dynamics to design and optimize systems involving fluid transport and control. This course is directly relevant, as it provides a strong foundation in differentiating between incompressible and compressible fluids, understanding viscosity, Reynolds number, and flow rate. You will also learn about the Bernoulli equation, pump equations, and the creation of system curves, which are essential for pump sizing. The course's coverage of friction headloss, including the Darcy equation, resistance coefficients, and friction factors, further enhances the training of a Fluid Mechanics Engineer.

See salaries and explore the career path for Fluid Mechanics Engineer

Consulting Engineer

A Consulting Engineer provides expert advice and design services to clients across various industries, often involving fluid systems and pump applications. This course is extremely relevant, as it covers a broad spectrum of topics ranging from fluid dynamics and energy balance to pump selection and system modeling. This knowledge will serve as a strong foundation for a Consulting Engineer. The course's practical case study, using Excel macros to select an appropriate pump, provides hands-on experience, too.

See salaries and explore the career path for Consulting Engineer

Piping System Designer

The Piping System Designer is responsible for creating efficient and safe piping layouts for various applications, considering factors like fluid properties, pressure drops, and material selection. This course will help you understand hydraulic resistances in pipes, calculate frictional headloss using the Darcy equation, and determine resistance coefficients. The course's in-depth exploration of flow coefficients, including viscosity adjustments and conversions to resistance coefficients, is invaluable. Aspiring Piping System Designers can benefit greatly from the pump sizing roadmap provided in the course, ensuring optimal pump selection for diverse piping systems. The course's coverage of control valves, including valve sizing for a given system, is also beneficial.

See salaries and explore the career path for Piping System Designer

HVAC Engineer

HVAC Engineers design, develop, and maintain heating, ventilation, and air conditioning systems, which rely heavily on fluid mechanics for efficient operation. Pump sizing and modeling piping systems are at the heart of the work done by HVAC Engineers. You need to understand fluid dynamics, energy balance, and friction headloss. In particular, HVAC Engineers need to understand hydraulic resistances in pipes, calculate frictional headloss using equations like the Darcy equation, and also determine resistance coefficients.

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Chemical Engineer

Chemical Engineers apply principles of chemistry, physics, and engineering to design and optimize chemical processes, many involving the movement and processing of fluids. This course will furnish a Chemical Engineer with a solid base in fluid dynamics, energy balance, and pump sizing. The course's exploration of friction headloss, including the Darcy equation and friction factors, is essential for analyzing pressure drops in chemical processes. Also, the course's coverage of control valves, including understanding valve curves and valve authority, is also relevant to controlling and optimizing fluid flow in chemical processes.

See salaries and explore the career path for Chemical Engineer

Process Engineer

Process Engineers design, develop, and optimize industrial processes, often involving the transfer and processing of fluids. The material here may be useful to Process Engineers who need to size pumps and model piping systems. The course provides a comprehensive understanding of fluid dynamics, energy balance, and friction headloss, all critical aspects of process design. The course's coverage of control valves, including understanding valve curves and valve authority, is also relevant to controlling and optimizing fluid flow in industrial processes. The pump sizing roadmap and case study will give you practical experience.

See salaries and explore the career path for Process Engineer

Energy Engineer

Energy Engineers work to improve energy efficiency and sustainability in various systems, often involving fluid transport and thermal management. Gaining a solid understanding of fluid dynamics, energy balance, and pump sizing proves critical for Energy Engineers working with fluid systems. The course's insights into pump efficiency curves and power consumption curves offer valuable tools for optimizing energy use. The course's coverage of control valves, including understanding valve curves and valve authority, proves relevant to controlling and optimizing fluid flow in energy systems. The pump sizing roadmap presented in this course may prove useful for you.

See salaries and explore the career path for Energy Engineer

Agricultural Engineer

Agricultural Engineers apply engineering principles to agricultural production and processing, often involving irrigation systems and fluid management. The course provides a solid grounding in fluid dynamics, energy balance, and pump sizing, all critical for designing and optimizing irrigation systems. Especially important to an Agricultural Engineer, this course teaches you to understand hydraulic resistances in pipes, calculate frictional headloss using equations like the Darcy equation, and determine resistance coefficients.

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Mechanical Engineer

Mechanical Engineers design and oversee the manufacturing of many different devices and systems. Knowledge of fluid mechanics, energy balance, and pump sizing is crucial for Mechanical Engineers working with fluid systems. The course's coverage of pumps, including calculations of hydraulic horsepower, brake horsepower, and pump efficiency, is also useful to this role. This course may be of particular value to Mechanical Engineers who focus on design and development related to fluid power.

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Manufacturing Engineer

A Manufacturing Engineer improves efficiency and safety. This course will enhance your qualifications. It provides a solid grounding in fluid dynamics, energy balance, and pump sizing. You will also learn about hydraulic resistances in pipes, calculate frictional headloss using equations like the Darcy equation, and determine resistance coefficients. This training will help you as a Manufacturing Engineer.

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Instrumentation and Control Engineer

Instrumentation and Control Engineers design, develop, and maintain the systems used to monitor and control industrial processes, including those involving fluid flow. The concepts taught in this course may be useful to them. The course's coverage of control valves, including understanding valve curves and valve authority, is also relevant to controlling and optimizing fluid flow in industrial processes. This course's teachings about the use of orifice plates and the orifice design equation to size orifice plates may also be valuable.

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Test Engineer

Test Engineers design and conduct tests on products or systems to ensure they meet required specifications and performance standards. If you want to become a Test Engineer, the modeling and sizing of pump systems is often one of the performance standards for products and systems that involve fluid transfer. This course provides an understanding of pump performance curves and system modeling. You will learn about volumetric flowrate as well as dynamic and kinematic vicosity.

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Sustainability Consultant

Sustainability Consultants advise organizations on how to reduce their environmental impact and improve their sustainability practices. The teachings in this course provide a strong foundation in fluid dynamics, energy balance, and pump sizing. The insights into pump efficiency curves and power consumption curves offer valuable tools for optimizing energy use in fluid systems. Aspiring Sustainability Consultants can leverage this knowledge to help organizations design and implement more sustainable fluid-handling processes and thereby, reduce the organization's impact.

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Reading list

We've selected one books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Pump Sizing & Modeling Piping Systems For Liquids.

Pump Sizing & Modeling Piping Systems For Liquids

What's inside

Syllabus

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Reviews summary

Practical pump and piping system analysis

Activities

Career center

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