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This course covers the essential aspects of lifting and rigging operations in engineering. Beginning with an in-depth study of winches, pulley blocks, and related lifting mechanisms, learners gain fundamental knowledge and practical skills necessary for effective utilization in engineering scenarios. The module on cranes expands this knowledge by covering basics, configurations, and safety practices crucial for crane operations, including detailed insights into tower cranes and their operational considerations. Specialized handling of oversized and overweight cargos is addressed comprehensively, focusing on logistics and transport techniques using trailers, multi-axle systems, and SPMTs. Furthermore, the exploration of handling provisions and structural design highlights the design principles and procedures for creating robust structures and efficient handling solutions essential for diverse engineering projects. Overall, these modules equip learners with the expertise needed to navigate complex lifting challenges and ensure safety and efficiency in industrial settings.

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This course covers the essential aspects of lifting and rigging operations in engineering. Beginning with an in-depth study of winches, pulley blocks, and related lifting mechanisms, learners gain fundamental knowledge and practical skills necessary for effective utilization in engineering scenarios. The module on cranes expands this knowledge by covering basics, configurations, and safety practices crucial for crane operations, including detailed insights into tower cranes and their operational considerations. Specialized handling of oversized and overweight cargos is addressed comprehensively, focusing on logistics and transport techniques using trailers, multi-axle systems, and SPMTs. Furthermore, the exploration of handling provisions and structural design highlights the design principles and procedures for creating robust structures and efficient handling solutions essential for diverse engineering projects. Overall, these modules equip learners with the expertise needed to navigate complex lifting challenges and ensure safety and efficiency in industrial settings.

Target Learners:

• Undergraduate students of Civil Engineering

• Undergraduate students of Mechanical Engineering

• Post-Graduate Students in Civil and Mechanical Engineering.

• Practicing Engineers involved in heavy lifting in construction.

• Faculties in Civil and Mechanical Engineering.

• Professionals in construction industry

• Engineers and project managers involved in large projects

Prerequisites:

• Basics of Civil Engineering

• Basics of Mechanical Engineering

• Basics of Engineering Mechanics

• Understanding of Construction Techniques

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Syllabus

Basic Elements of Lifting Machines
This course module explores the evolution of heavy lifts, beginning with an introduction to their significance and the basic engineering concepts behind them. The module is divided into two parts, detailing these engineering applications. It then examines the machinery required for advanced lifting methods. The course further delves into sector-specific applications: heavy lifting in the power sector, hydrocarbon industry, power transmission and distribution, and the building and material handling sector. Additionally, it covers the role of heavy lifting in water and effluent treatment, as well as in the installation of statues, highlighting the broad utility of advanced lifting technologies.
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Cranes and Tower Cranes
This course module introduces the fundamental concepts of handling forces, focusing on both horizontal and vertical movements. It delves into the principles of forces and equilibrium, illustrated through case studies on the composition of forces and three-dimensional force systems. The module covers moments and couples, emphasizing their role in engineering mechanics. Additionally, it highlights the importance of accurate load estimation and understanding the center of gravity. A dedicated case study on the center of gravity further reinforces these concepts, providing practical insights and applications essential for mastering the complexities of force management in various engineering contexts.
Equipment for Horizontal Movement
This course module explores the fundamental concepts of sliding and rolling friction, providing a comprehensive understanding of their roles in mechanical systems. It delves into mechanical advantage in lifting and shifting systems, particularly focusing on reeving and its applications. The module also covers the lever principle, essential for understanding load distribution and manipulation. Additionally, it provides detailed guidance on calculating forces on load handling elements, split into two parts for thorough exploration. By the end of the course, learners will gain an understanding in friction mechanics and load management, crucial for efficient and safe handling operations in various engineering fields.
Design of Handling Provisions
This course module provides a comprehensive introduction to lifting gears and essential components used in rigging and lifting operations. It begins with an overview of shackles, exploring their types and applications. The module then covers wire rope slings in two parts, detailing their construction, configurations, and diverse applications across industries. Additionally, it delves into the specialized equipment of spreaders and lifting beams, discussing their design principles, functionalities, and practical applications through two comprehensive sections. By the end of the module, learners will have acquired fundamental knowledge and skills necessary for the safe and effective use of lifting gears in various lifting and rigging scenarios.
Basic Design of Load Bearing Structures
This course module covers hydraulic systems and their basic components, providing a fundamental understanding essential for advanced applications. It explores various types of jacks and their specific applications, including special types used in unique lifting scenarios. The module introduces the principles of strand jacks, detailing their control systems and the advantages of computerized control. It further examines the application of strand jacks in lifting and installing sky bridges, showcasing their precision and reliability. Finally, it discusses real-world applications of strand jacks in heavy lifting contexts, highlighting their efficiency and versatility in modern engineering projects requiring precise and controlled lifting operations.

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Explores the use of winches, pulley blocks, and cranes, which are fundamental components in heavy lifting operations across civil and mechanical engineering projects
Covers the handling of oversized and overweight cargos, which is essential for logistics and transport in various engineering and construction projects
Examines the design principles for creating robust structures and efficient handling solutions, which are crucial for diverse engineering projects
Requires a basic understanding of civil and mechanical engineering, engineering mechanics, and construction techniques, which may limit accessibility for those without this prior knowledge
Includes a module on hydraulic systems and strand jacks, which are critical for modern engineering projects requiring precise and controlled lifting operations

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Machineries for Heavy Lifting with these activities:
Review Basics of Engineering Mechanics
Reinforce your understanding of statics and dynamics, which are crucial for understanding force distribution and equilibrium in lifting operations.
Browse courses on Engineering Mechanics
Show steps
  • Review key concepts like force vectors, moments, and equilibrium.
  • Solve practice problems related to static equilibrium and free body diagrams.
  • Focus on understanding the principles of force composition and resolution.
Follow Online Tutorials on Hydraulic Systems
Gain practical knowledge of hydraulic systems and their components, reinforcing your understanding of jacks and strand jacks.
Browse courses on Hydraulic Systems
Show steps
  • Search for online tutorials on hydraulic systems and components.
  • Follow tutorials on jack operation and maintenance.
  • Explore tutorials on strand jack control systems.
Review 'Mobile Crane Manual'
Gain a deeper understanding of crane operations, safety procedures, and load management, complementing the course's module on cranes.
Show steps
  • Read the chapters related to crane types, load charts, and safety.
  • Study the sections on rigging and lifting techniques.
  • Review case studies and examples of crane operations.
Four other activities
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Show all seven activities
Review 'Handbook of Rigging Engineering'
Enhance your knowledge of rigging equipment, techniques, and safety practices, complementing the course's module on lifting gears and components.
Show steps
  • Read the chapters related to sling types, load calculations, and rigging hardware.
  • Study the sections on safety factors and inspection procedures.
  • Review case studies and examples of rigging applications.
Create a Presentation on SPMT Applications
Deepen your understanding of Self-Propelled Modular Transporters (SPMTs) and their applications in handling oversized and overweight cargos.
Show steps
  • Research different types of SPMTs and their capabilities.
  • Find case studies of SPMTs used in heavy lifting projects.
  • Prepare a presentation outlining the advantages and limitations of SPMTs.
  • Include visuals and examples to illustrate your points.
Design a Lifting Plan for a Specific Scenario
Apply the principles learned in the course to a real-world scenario, reinforcing your understanding of load estimation, equipment selection, and safety considerations.
Show steps
  • Choose a specific lifting scenario (e.g., installing a precast concrete beam).
  • Calculate the load weight and center of gravity.
  • Select appropriate lifting equipment (crane, slings, etc.).
  • Develop a detailed lifting plan, including safety procedures.
Develop a Load Chart for a Hypothetical Crane
Apply your knowledge of crane mechanics and load management to create a practical tool for crane operators.
Show steps
  • Choose a hypothetical crane model and specifications.
  • Calculate the crane's lifting capacity at different radii and boom angles.
  • Create a load chart that clearly displays the crane's lifting capacity.
  • Include safety factors and limitations in the load chart.

Career center

Learners who complete Machineries for Heavy Lifting will develop knowledge and skills that may be useful to these careers:
Rigging Engineer
A Rigging Engineer is crucial for planning and executing safe heavy lifting operations, and this course provides a strong foundation in that area. They design and oversee the setup of rigging systems, including the selection of appropriate winches, pulley blocks, and cranes. This course's modules on lifting mechanisms, crane configurations, and specialized handling techniques directly align with the daily tasks of a rigging engineer, particularly the parts on oversized cargo and structural design. Understanding the principles behind load handling, as learned in this course, is essential for success as a rigging engineer. The course's emphasis on safety practices also complements the rigorous safety standards to which a rigging engineer must adhere. Individuals seeking a career as a rigging engineer should take this course, as it provides an understanding of the core principles needed in this career.
Heavy Lift Specialist
A Heavy Lift Specialist is an expert in planning and executing complex heavy lifting projects, and this course's content will help an individual in the role. This role involves the selection of machinery, the design of lifting plans, and the supervision of operations, requiring knowledge of rigging, cranes and specialized transport systems. Because the course covers winches, pulley blocks, cranes, and heavy cargo transport, it may contribute to an individual's success. This course also delves into handling provisions and structural design, which are critical to a heavy lift specialist, making it particularly relevant. The course offers a comprehensive view of the challenges and solutions involved in heavy lifting projects. It is a good choice for those wishing to enter the field of heavy lifting and specialized transport, and its focus on engineering principles and practical applications is relevant to the specialist role.
Civil Engineer
A Civil Engineer designs and oversees the construction of infrastructure projects. This often involves the use of heavy lifting machinery, making the course's content relevant. This course covers fundamental principles of lifting and rigging, which are frequently used on construction projects, and so it could be helpful for civil engineers. The course also details crane configurations and the transport of oversized cargo. This course would be helpful for a civil engineer as it will help them become familiar with the processes and equipment used in lifting heavy building materials and components.
Mechanical Engineer
A Mechanical Engineer works with the design, development, and analysis of mechanical systems, including heavy lifting equipment, and this course's materials are relevant to a mechanical engineer. The course delves into winches, pulley blocks, cranes, and hydraulic systems, all of which are important for mechanical engineering. The course further helps mechanical engineers who are involved in designing heavy machinery. This course may be be useful for anyone who hopes to become a mechanical engineer, particularly in the context of mechanical systems that are used for heavy lifting.
Crane Operator
A Crane Operator is responsible for safely operating cranes of various types to lift and move heavy materials, and this course provides background that may be helpful. This role requires a detailed understanding of crane configurations, safety practices, and load handling, all of which are covered in this course. The modules on crane basics, tower cranes, and the handling of oversized cargo are particularly relevant to the role of a crane operator. This course helps a crane operator understand the equipment they use and the engineering principles behind each operation. If you are looking to work as a crane operator, this course may be helpful in understanding the mechanics of lifting.
Construction Project Manager
A Construction Project Manager oversees construction projects from start to finish, including the planning and execution of lifting operations. This role requires an understanding of heavy machinery, safety protocols, and logistical planning, all of which this course can help with. The course's modules on cranes, heavy cargo transport, and structural design are directly applicable to the challenges faced by a construction project manager. This course is particularly useful for a construction project manager, as it helps build awareness of the mechanical side of how projects are completed. It helps managers make better decisions about project planning and execution. This course may be helpful for those who aspire to become a construction project manager, as it imparts essential knowledge related to critical engineering practices.
Safety Inspector
A Safety Inspector ensures that operations, particularly those involving heavy equipment, adhere to safety standards. The course covers crane safety, handling provisions and structural design. This knowledge can help a Safety Inspector to more thoroughly evaluate work sites and plans. This course is relevant to those who are working as a safety inspector, and it can help them better perform their job. This course may be useful in helping them understand the mechanics of machines in relation to their work as safety inspector.
Heavy Equipment Technician
A Heavy Equipment Technician maintains and repairs heavy machinery, including cranes and lifting equipment, and this course provides an overview of how they work. This course goes into detail on winches, pulley blocks, cranes, and hydraulic systems, which are all components that a heavy equipment technician might need to know about to do their job. The modules on basic design of load bearing structures and hydraulic systems are particularly relevant. While this course does not focus on maintenance and repair, it does provide a foundation of understanding in the operation of heavy lifting machines. This course may be useful to heavy equipment technicians, as it provides a comprehensive overview of the equipment they work on.
Project Engineer
A Project Engineer supports project managers in the planning and execution of construction projects, frequently working with heavy lifting equipment. This course covers the detailed operation of winches, cranes, and specialized cargo handling machinery. In this role, the project engineer can apply their knowledge to help manage projects in a more informed capacity. This course may help project engineers who are new to project design and implementation. Those who hope to become project engineers may find value in the course, as it helps build a foundation of knowledge.
Structural Engineer
A Structural Engineer designs and analyzes structures to ensure they can withstand various forces, including those from heavy lifting, and this course might be useful. The course touches on structural design, handling provisions, and load bearing structures, all areas that are important to the field of structural engineering. While a structural engineer may prefer courses focusing exclusively on structural design principles, this course's overview of load handling and lifting mechanisms would benefit a structural engineer in terms of safety. This course may be helpful for structural engineers, as it builds an understanding of how heavy lifting projects influence their structural designs.
Logistics Coordinator
A Logistics Coordinator manages the movement of goods and materials, including oversized and heavy cargo, which is a topic covered by this course. This course covers the specialized handling of oversized and overweight cargos, including transport techniques using trailers, multi-axle systems, and SPMTs. With the insights on heavy lifting equipment, a logistics coordinator is better prepared to organize the logistical requirements for heavy items. The content on handling provisions and structural design can help logistics coordinators ensure the safety of transport operations. This course may be helpful for a logistics coordinator, as it provides specific insight into specialized transport operations.
Equipment Sales Representative
An Equipment Sales Representative sells heavy machinery, and this course can help them understand the products that they offer to their customers. This course provides detailed information about winches, pulley blocks, cranes, and hydraulic systems. This course may help an Equipment Sales Representative gain comprehensive insight into the equipment they sell, building their confidence and improving their ability to communicate technical aspects of the equipment to clients. This course may assist those seeking a career in heavy equipment sales.
Transportation Planner
A Transportation Planner focuses on the design and planning of transportation systems, and this course may be helpful when working with unusually large loads. This course covers the handling of oversized cargo, and could benefit a transportation planner's understanding of how to deal with logistical challenges that are outside of normal circumstances. The course focuses on trailers, multi-axle systems, and SPMTs, which are methods of transport that a transportation planner may need to consider. This course may be helpful to a transportation planner, as it provides specific information about the unique challenges associated with transporting heavy loads.
Facilities Manager
A Facilities Manager oversees the maintenance and operation of buildings and infrastructure, sometimes involving the movement of heavy equipment. This course provides an overview of the handling of heavy equipment, including cranes and other lifting mechanisms which can often be found on the job. The course material on handling provisions and structural design may be useful in planning maintenance work. This course may assist a facilities manager, as it adds to an understanding of some of the equipment that they encounter on the job.
Construction Estimator
A Construction Estimator calculates the costs associated with construction projects, which may involve heavy lifting. This course covers the basics of cranes, winches, and other lifting mechanisms, which may be helpful to the role. The design of handling provisions and the handling of oversized cargo may help an estimator better assess projects. This course may help a construction estimator by building a better understanding of the costs associated with lifting and rigging equipment.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Machineries for Heavy Lifting.
This manual comprehensive guide to mobile crane operations, covering everything from crane types and setup to load charts and safety procedures. It is widely used in the industry as a reference for crane operators and riggers. Reading this book will provide a deeper understanding of crane mechanics and operational considerations. It is particularly useful for the 'Cranes and Tower Cranes' module.
This handbook provides detailed information on rigging equipment, techniques, and safety practices. It valuable resource for engineers and professionals involved in heavy lifting operations. The book covers a wide range of topics, including sling selection, load calculations, and rigging hardware. It serves as a useful reference for the 'Design of Handling Provisions' module.

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