Presented by the late Garnett Cross who was an industry leader in hydraulics.
Garnett provided in-person training and consulting for 47 years - 1974 - 2021. His clients included the major corporations in manufacturing, mining, military, shipping and rail.
The training has helped many organizations resolve expensive downtime and ongoing maintenance costs. In addition to the course material, Garnett will share some of my consulting experiences helping get plants back online and resolve ongoing maintenance costs.
Presented by the late Garnett Cross who was an industry leader in hydraulics.
Garnett provided in-person training and consulting for 47 years - 1974 - 2021. His clients included the major corporations in manufacturing, mining, military, shipping and rail.
The training has helped many organizations resolve expensive downtime and ongoing maintenance costs. In addition to the course material, Garnett will share some of my consulting experiences helping get plants back online and resolve ongoing maintenance costs.
Students from many countries have attended the courses including African states, United States, Emirates, Indonesia, and Europe.
The presentations include animated PowerPoint slides and demonstrations of hydraulic components.
Calculations are provided using metric units.
The course topics include:
Principles of Hydraulics
Compressibility of Hydraulic Fluid
Hydraulic Symbols
Two Cylinder Problem
Cleanliness of Oil
Cleanliness continued
Hydraulic and Mechanical Leverage
Design of Cylinders
Cylinders Oil Capacity
Cylinders in Parallel
Components of a Hydraulic Circuit
Sizing Check-list
Pipe sizes for 90 litres/minute
Pipe sizing with respect to turbulence of fluid
and Reynolds number
Hydrostatic Drives
Couplings and Reservoirs
Hose Identification and Couplings
Check Valves and Cartridge Valves
Pilot Operated Check Valves
Flow Control Valves
Pre-fill Valves
Directional Control Valves
Solenoid Valves
Solenoid operated valves with orifice
Externally piloted system with throttle plate
Gasket mounted relief valve
Unloading Valve
Fault Finding
Sequence Valve
Sequencing cylinders with sequence valves
Sequence and pressure reducing valves
Over center valve with hydraulic motor
Vane pump
Accumulators
At the end of the course two lectures are provided covering field experience and safety ideas for hydraulic systems.
The course includes resources which can be downloaded for future reference.
An advanced hydraulics course is available, this will help engineers, draftsmen and foremen in the design of hydraulic systems.
This lecture covers the basic principles of hydraulics: friction loss in piping, conservation of energy and Pascal's Law.
Download and print the resource on the lecture for reference.
This lecture covers the Compressibility of Hydraulic Fluids. A large system may require additional oil under pressure. A sudden decompression in a press may result in a cylinder fracturing or pipe joints leaking. The decompression cycle should take place over a period of two to three seconds.
This lecture introduces hydraulic symbols and the method of reading them. To fault find a hydraulic system it is essential to to be able to read a circuit drawing. Calculations to computing the pressure in a hydraulic system are presented.
Download and print out the resources for future reference.
Cleanliness of hydraulic oil is one of the most important aspects of maintaining a hydraulic system to ensure many years of trouble free operation.
Download and print the resource for future reference.
This lecture goes over the need for filters in a hydraulic system and how they are integrated.
This lecture inspects a couple of filters.
Download and print the resource on cleanliness of oil for reference.
This lecture provides an overview of a hydraulic system. Basic components and symbols are presented. The topic of oil flow rates is introduced.
Download and print the resources for future reference.
Be sure to download and print the resources on the lecture for reference.
This lecture starts with presenting how hydraulics is similar to mechanical leverage, where small amounts of oil pumped per rotation of a pump is used to exert a force amplified by the area of a cylinder. The lecture goes in to detail operations of relief valves and directional control valves. The lecture ends with a hydrostatic drive.
This lecture covers the construction of cylinders to enable you to perform maintenance on cylinders like replacing seals.
Download and print the resources for future reference.
Download and print the resources on the lecture for reference.
This lecture covers the challenge of operating multiple cylinders in parallel.
In this lecture a gear pump is opened up to observe the the operation of the pump and highlight the drain port.
This lecture covers using the correct pipe sizes for a hydraulic system. On the suction line under sized pipes will cause cavitation. On the pressure line under sized pipes will cause a high pressure differential which will result in the system overheating and unnecessary power consumption.
This lecture covers a checklist of items to ensure the components of a hydraulic system are the correct size.
Download and print the resources for future reference.
Be sure to download the resources associated with this lecture to help with the quiz and for future reference.
This lecture covers the calculations to correctly size the components for a 90 litre per minute system.
Download and print the resource for future reference.
The lecture covers pipe sizing to avoid turbulence and the calculations to determine turbulence.
This lecture covers the challenge of operating cylinders in series. They must always be operated on at a time.
With the directional valves in the neutral position, the pump flow rate enters port P of the first directional control valve and out of port T to the next directional control valve, entering the P port of the directional valve and is then ported out of port T to the reservoir. This procedure is also used for multiple directional valves connected in series.
This lecture covers how an open circuit hydrostatic drive operates where the return line returns the oil back to tank. A check-list is provided to ensure the components and pipes are the correct size.
What is the meaning of an open circuit drive?
This lecture introduces the internal operation of a piston pump. Covers the following terminology, rotating group, swash plate, balanced pressure and shoe plate.
This lecture covers the design of piston pumps, showing how the internals operate.
This lecture covers piston pump usage in Closed Circuit Hydrostatic Drive.
This lecture covers the closed circuit hydrostatic drive where the pump flow is reversible and the oil can flow in either direction through the pipes. Special bi-directional filters are required so oil always flows in one direction through the filter element.
Download and print the resources for future reference.
This lecture presents the space and vector diagrams for variable hydraulic piston pumps and motors.
A variable piston pump controls the speed and direction of rotation of the connected hydraulic motor.
A variable hydraulic piston motor with a constant flow rate from the pump results in a variable speed and variable torque of the motor. With a maximum angle on the motor swash plate results in maximum torque and slow rpm, while the minimum angle on the motor swash plate results in high rpm and minimum torque.
This lecture covers inline pumps - piston and gear pumps. Closed loop hydrostatic drives and bi-directional filters are covered in further detail.
This lecture covers the design of gear pumps.
This lecture covers the tight tolerances on gear pumps and to how to bed a new pump in and wether it is best to repair or replace a gear pump.
This lecture covers the dangers of over pressurizing gear pumps.
This lecture is review of a circuit with preset pressure relieve valve and the dangers of adjusting the relief valve to address higher loads.
This lecture covers the viscosity of oil (how thick it is) and temperature affects the viscosity.
What is the determining factor when determining the viscosity of the oil?
The lecture covers the use of high quality couplings to be used to couple the prime mover(electric motor or engine) to the pump to avoid damage to the prime mover and pump. The suggested design of reservoirs is covered.
Download and print the resources for future reference.
Download and print the resources for this lecture for reference.
This lecture coves the identifying marks on hydraulic hoses and shows you how to interpret them. A resource is provided giving details for the safe handling of hydraulic hoses.
Download and print the resource for future reference.
Download and print the resource for the lecture as reference.
This lecture covers check valves and cartridge valves. Details are provided how the valves operate and are used in a hydraulic circuit.
Download and print the resource for future reference.
This lecture covers the operation of pilot operated check valves and how pilot operated check valves may be used for load holding and require positive pilot pressure to move a cylinder.
This lecture covers the operation of flow control valves and how they are used in hydraulic systems for speed control in bleed-off, meter-in and meter-out configurations.
This lecture covers the operation of a prefill valve, how a prefill valve can be used in complex systems to handle high flow rates and high working pressures.
This lecture introduces directional control valves and how they are used to control the flow of oil in a hydraulic system, to control cylinders and hydraulic motors.
This lectures goes over the internals of solenoid valves, operation and installation.
This lectures continues with the internals, operation and installation of solenoid valves.
The lecture starts with the NG10 valve again and continues to discuss flow rates, mounting of the valves and the NG6 valve.
This lecture covers directional control valves for high flow rates which use a smaller solenoid controlled directional control valve to control the larger directional control valve via pilot lines.
This lecture covers directional control valves for high flow rates with a throttling plate between the smaller and larger control valves to adjust the flow of the pilot lines and the speed at which the spool of the larger valve moves. The lecture provides details on how the valves are integrated in circuits.
This lecture goes over a physical NG25 valve which has been cut open to see the internals of the valve.
This lecture goes over a physical NG16 valve and reviews it's operation.
This lecture covers the composite gasket mounted relief valves operate, how to maintain them and how they are used in hydraulic systems.
This lecture covers unloading valves, how they operate and are used in a double pump system for fast approach and slow pressing speed. (High - Low System)
This lecture covers a double pump system with unloading valves for fast approach and slow pressing operations.
This lecture covers both displacement or ram cylinders and regenerating systems.
In a regenerating system design, the pump flow rate is assisted by the oil leaving the cylinder rod end and entering the pump pressure line to increase the cylinder approach speed. In general, an unloading valve is installed in the circuit so as to stop the regenerating process, once the cylinder has contacted the load allowing the cylinder to continue at slow speed and high pressure.
The pump flow rate is assisted by the oil leaving the cylinder rod end and entering the pump pressure line to increase the cylinder approach speed. In general, an unloading valve is installed in the circuit so as to stop the regenerating process, once the cylinder has contacted the load allowing the cylinder to continue at slow speed and high pressure.
This lecture proves a valuable step by step approach to fault finding in a hydraulic system.
This lecture introduces sequence valves covering both sequence valves with and without check valves. Sequence valves maintain a minimum working pressure on the primary circuit.
This lecture covers the use of sequence valves, to sequence the operation of cylinders.
This lecture covers the use of sequence valves to make a system operate the heaviest load first.
Say cylinder 1 had 5 MPa; Cylinder 2. had 10 MPa; Cylinder 3 had 15 MPa; and Cylinder 4 had 20 MPa.
This lecture covers pressure reducing valves how they can be used in a hydraulic system to lower the working pressure.
This lecture covers how over center valves can be used to avoid runaway conditions with cylinders - requiring positive pressure to operate the cylinder.
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