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Umesh Arora

PowerMill provides comprehensive milling strategies for drilling and 3-axis machining, providing you with the tools you need for manufacturing molds, dies, and highly complex parts. In this class, we will take a look at using PowerMill to program a variety of different milling and drilling parts. While this class is meant to familiarize you with the details of programming parts in PowerMill, the main objective of this class is to teach you the workflow of programming parts in PowerMill. Focusing on the workflow as opposed to specific tools and details in the software will ensure the smoothest possible transition between programming parts in this course.

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PowerMill provides comprehensive milling strategies for drilling and 3-axis machining, providing you with the tools you need for manufacturing molds, dies, and highly complex parts. In this class, we will take a look at using PowerMill to program a variety of different milling and drilling parts. While this class is meant to familiarize you with the details of programming parts in PowerMill, the main objective of this class is to teach you the workflow of programming parts in PowerMill. Focusing on the workflow as opposed to specific tools and details in the software will ensure the smoothest possible transition between programming parts in this course.

In this "Autodesk PowerMILL" program you will experience a unique successful method with hands on part for practice.

This course is designed for individuals student who are new to Autodesk PowerMILL as well as working in any company who had learned Delcam PowerMILL long time ago and just want a brush up on the tools and operation quickly and use in their projects immediately.

This course introduces all the operations (milling and drilling) of Autodesk PowerMILL in a step by step process which will enable you to clearly understand the CAM  (manufacturing).

Once you have completed this computer based training course, you will be fully capable of using these tools and operation to create CNC program for drilling and Milling (3Axis).

Major Highlights of The Course

All the Parts files practiced in the Lectures are included in this course for download.

This course has been Designed using Autodesk Power

A beginner can start practicing the Autodesk PowerMILL right from lecture one.

A Professional brushing up Autodesk Power

This course has been designed such that you can create CNC program for any type of part and for any post.

Modules Covered in this course:

3D Area clearance

Curve Machining

Feature Machining

Finishing

Drilling

Tool Library

Verification & Simulate Machine

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What's inside

Learning objectives

  • You will understand cam concept and the most used operation of powermill 3 axis.
  • Work independently on any part in any version of powermill.
  • Make any toolpath for any complex part easily using a powermill operations as shown in examples & exercises.
  • How to import the part file from any cad software like stp and parasolid files.
  • How to create toolpath and cnc programming for 3 axis.
  • Define new tools for operation and export for library.
  • Vmc program for plastic injection mould (core & cavity) 3 axis only.
  • Toolpath generation & verification programming for different post processor.

Syllabus

Introduction
Engraving operation
Graphic user interface
Draft angle Shading , Minimum Radius shading & Measure
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creating and editing Workplanes
Tool creation and Tool database
Block Setup
Toolpath Connection Part-1
Toolpath Connection Part-2
Boundaries Options
Boundaries types
PowerMill Tips & Tricks
The Curve Machining category on the strategies to cut the model relative to curves.
2D Curve Area clearance
2Dcurve profile
Face Milling
2D Curve Machining Project
Chamfer Milling
Engraving operation 3D Surface
Use the Model Area Clearance strategy to rapidly remove excess material from the stock.
Model Area Clearance Part 1
Model Area Clearance (Raster Style)
Create an NC program in powermill
Model Area Clearance (Limit options)
Model Area Clearance (Order option)
Vortex Machining
Model Area Clearance (Flat machining & High speed)
Model Area Clearance (Component thickness)
Model Rest Area Clearance
Rest Machining using a Stock Model
Slice Area clearance
Slice Profile
Project 1
Electrode Project
Blow Mold Project
The Feature Machining Strategy contains strategies to machine features on a model.
Feature Area Clearance
Feature face Milling
Feature Pocket area clearance
Feature Pocket Profile
Feature Rest Area Clearance
Feature chamfer Milling
Feature Slot Machining
Feature Finishing
Feature Rest Profile
Feature Top fillet Milling
The finishing strategies are:
3D offset finishing
3D Offset finishing 2.0
Offset Flat Finishing
Offset Flat finishing 2.0
Constant Z finishing
Cavity_Plate
Tennis ball 61.5 mm 25 cavity
Parametric Offset finishing
Raster Finishing
Optimised constant Z finishing
Corner Finishing
Corner Pencil finishing
Corner Multi pencil finishing
Transform Toolpath
Radial finishing
Spiral Finishing
Steep and shallow finishing
Pattern finishing
Pattern finishing 2.0
Parametric spiral finishing
Surface finishing
Wireframe Profile
SWARF Finishing
Projection Curve Finishing
mini Project
Flowline finishing
Wireframe swarf finishing
The Drilling Strategy defines how the model will be machined during drilling or threading.
Single Peck Drilling
Break chip drilling
Helical Drilling
Profile Drilling
There is a large selection of Toolpath editing options that can be applied retrospectively.
Edit Toolpath limits
Tool Collision Checking
Collisions Check
Gauge Check
Reorder toolpaths
How to generate NC Programs
Setup Sheet
4 axis Machining
4 Axis Rotary finishing
How to create 4 axis post in powermill

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Autodesk PowerMILL Essential Training with these activities:
Review CNC Machining Fundamentals
Reinforce your understanding of CNC machining principles to better grasp PowerMill's application in manufacturing.
Browse courses on CNC Machining
Show steps
  • Review the basics of CNC machining.
  • Study different types of milling operations.
  • Understand the role of CAM software.
CNC Milling in the Workshop
Gain a practical understanding of CNC milling techniques to complement your PowerMill knowledge.
Show steps
  • Read the chapters on CNC machine setup and operation.
  • Study the examples of different milling projects.
  • Learn about different types of cutting tools and their applications.
CNC Programming Handbook
Gain a deeper understanding of CNC programming concepts to enhance your ability to create and optimize toolpaths in PowerMill.
Show steps
  • Read the chapters on G-code and M-code programming.
  • Study the examples of different machining operations.
  • Practice writing simple CNC programs.
Four other activities
Expand to see all activities and additional details
Show all seven activities
PowerMill Toolpath Simulation Exercises
Improve your proficiency in PowerMill by practicing toolpath simulation and verification on sample parts.
Show steps
  • Download sample part files.
  • Generate toolpaths for different machining operations.
  • Simulate the toolpaths and identify potential collisions.
  • Optimize the toolpaths for efficiency and accuracy.
Create a PowerMill Tutorial Video
Solidify your understanding of PowerMill by creating a tutorial video explaining a specific machining operation or workflow.
Show steps
  • Choose a specific PowerMill topic.
  • Plan the content and structure of the video.
  • Record the video demonstrating the steps.
  • Edit the video and add narration.
  • Share the video with other learners.
Contribute to a CAM Open Source Project
Deepen your understanding of CAM principles by contributing to an open-source project related to CNC machining or toolpath generation.
Show steps
  • Find an open-source CAM project on platforms like GitHub.
  • Explore the project's codebase and documentation.
  • Identify areas where you can contribute, such as bug fixes or new features.
  • Submit your contributions to the project maintainers.
Design and Machine a Simple Mold
Apply your PowerMill skills to design and machine a simple mold for a plastic part, reinforcing your understanding of mold making workflows.
Show steps
  • Design the mold cavity and core in CAD software.
  • Import the mold design into PowerMill.
  • Generate toolpaths for roughing and finishing operations.
  • Simulate the toolpaths and verify the machining process.
  • Machine the mold using a CNC milling machine.

Career center

Learners who complete Autodesk PowerMILL Essential Training will develop knowledge and skills that may be useful to these careers:
Computer Numerical Control Programmer
A Computer Numerical Control programmer creates the programs that guide CNC machines in manufacturing parts. This course on Autodesk PowerMILL is directly relevant, as it focuses on using PowerMILL to program a variety of milling and drilling parts. Expertise in generating toolpaths, which is covered in the course, is crucial for this role. A CNC programmer benefits from the course's emphasis on workflow in addition to specific tools. In particular, the modules on 3D area clearance, feature machining, and drilling directly translate to the practical skills needed for programming CNC machines.
CAD/CAM Technician
A CAD CAM Technician uses computer aided design and computer aided manufacturing software to create designs and prepare them for manufacturing. This Autodesk PowerMILL course directly aligns with the responsibilities of this role. Technicians benefit from its hands on approach. The course covers the workflow of programming parts in PowerMILL. Modules on tool library creation, verification, and simulation will be valuable in ensuring the accuracy and efficiency of manufacturing processes. For individuals new to PowerMILL or those seeking a refresher, this course offers a practical foundation that is essential for CAD CAM technicians.
Aerospace Manufacturing Engineer
An aerospace manufacturing engineer focuses on the production of aircraft components and systems. This Autodesk PowerMILL essential training program is extremely helpful for engineers working with Computer Numerical Control machinery. The course focuses on using PowerMILL to program various milling and drilling parts. The modules on 3D area clearance, feature machining, and drilling directly translate to the practical skills needed for manufacturing high precision components. Skills taught include toolpath generation and verification.
Manufacturing Engineering Technician
A Manufacturing Engineering Technician assists manufacturing engineers in improving manufacturing processes and solving production issues. The Technician may wish to implement CNC programs. This Autodesk PowerMILL essential training program prepares someone for this job. The course focuses on using PowerMILL to program various milling and drilling parts. The modules on 3D area clearance, feature machining, and drilling directly translate to the practical skills needed for troubleshooting and refining CNC machining operations.
Manufacturing Technician
A manufacturing technician supports the manufacturing process through equipment maintenance, process improvement, and quality control. The Autodesk PowerMILL training course is directly relevant for manufacturing technicians who work with CNC machines. It introduces the workflow of programming parts using PowerMILL, as well as specific milling and drilling strategies. The course's coverage of toolpath generation and verification, along with modules on 3D area clearance and drilling, are helpful in troubleshooting issues and improving machining processes.
Manufacturing Engineer
A manufacturing engineer improves manufacturing processes and solves production issues. This Autodesk PowerMILL essential training course may be useful as it introduces manufacturing concepts via computer aided manufacturing techniques. The course focuses on using PowerMILL to program various milling and drilling components. The toolpath generation and verification programming modules are directly relevant. A manufacturing engineer can leverage this course to better understand how to optimize machining processes by creating efficient and effective CNC programs.
Tool and Die Maker
Tool and Die Makers create precision tools, dies, and molds used in manufacturing. This Autodesk PowerMILL essential training program may be helpful as tool and die makers use Computer Numerical Control machinery. The course emphasizes the workflow of programming parts using PowerMILL, alongside specific milling and drilling strategies. The modules on finishing, drilling, and tool library creation are beneficial to those looking to create high quality molds, dies, and tools. The ability to create CNC programs as the course teaches is valuable.
Machinist
A machinist operates machine tools to produce precision parts. The knowledge gained from this Autodesk PowerMILL training course directly supports this work. Machinists looking to expand their expertise in CNC programming or enhance their understanding of CAM software may find this course helpful. The course's modular approach lets machinists understand the workflow of programming parts in PowerMILL, covering the details of milling and drilling strategies. This course may equip a machinist with the skills to create efficient CNC programs and optimize machining processes.
Design Engineer
A design engineer designs mechanical components and systems. Having an understanding of manufacturing processes is valuable because it can help a design engineer optimize designs for manufacturability. While not directly focused on design, this Autodesk PowerMILL training course introduces manufacturing via computer aided manufacturing. The course focuses on using PowerMILL to program various milling and drilling parts. A design engineer may find the course valuable, especially the modules on toolpath generation and verification, by gaining insight into how designs are translated into physical parts.
Production Supervisor
A production supervisor oversees manufacturing processes and ensures production goals are met. While this role involves leadership and management, understanding CNC programming can provide a competitive advantage. This Autodesk PowerMILL training course may be useful as it introduces manufacturing concepts. The course focuses on using PowerMILL to program various milling and drilling parts. This gives production supervisors insight into the technical aspects of the production line. Modules on verification and simulation equip production supervisors with a means of understanding the programming side of machining.
Automation Engineer
An automation engineer designs, develops, and implements automated systems in manufacturing and other industries. This Autodesk PowerMILL training course may prove helpful. The course teaches the fundamentals of CNC programming using PowerMILL, covering milling and drilling operations. Automation engineers can use this course to better understand how automated CNC machines are programmed and operated. A skill taught includes toolpath creation, and the Automation Engineer should use it on the automated systems.
Quality Control Inspector
A quality control inspector ensures that manufactured products meet quality standards. While this role focuses on inspection, understanding the manufacturing process, including CNC programming, may be helpful. The Autodesk PowerMILL training course may be useful as it introduces manufacturing concepts. The course teaches the fundamentals of CNC programming using PowerMILL, covering milling and drilling operations. Modules on toolpath verification and simulate machine provide insights into potential sources of error and quality issues in CNC machining.
Product Development Engineer
A product development engineer is responsible for the design and development of new products from concept to production. This Autodesk PowerMILL essential manufacturing course may expand a product development engineer's purview. The course teaches the fundamentals of CNC programming using PowerMILL, covering milling and drilling operations. A product development engineer learns how parts are manufactured. Modules on toolpath verification and simulate machine provide insights into potential sources of error and quality issues in CNC machining.
Mechanical Drafter
A mechanical drafter creates technical drawings and plans for mechanical devices and machines. While this role focuses on design and documentation, understanding CAM software like PowerMILL may provide context to manufacturing. This Autodesk PowerMILL training course may be useful as it introduces manufacturing concepts. The course focuses on using PowerMILL to program various milling and drilling parts. This course's emphasis on the workflow of CNC programming and the details of toolpath generation may help a mechanical drafter.
Robotics Technician
A robotics technician installs, maintains, and repairs robotic systems, which are increasingly used in manufacturing. This Autodesk PowerMILL essential training program introduces manufacturing concepts, and may be useful here. The course teaches the fundamentals of CNC programming using PowerMILL, which allows for the control of robotic systems. The modules on toolpath generation, verification, and machine simulation are valuable for troubleshooting and optimizing robotic machining processes. Robotics technicians can use this course to better understand CNC machining.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Autodesk PowerMILL Essential Training.
This handbook provides a comprehensive guide to CNC programming, covering G-code, M-code, and various machining operations. It serves as an excellent reference for understanding the underlying principles behind PowerMill's toolpath generation. The book offers practical examples and detailed explanations, making it valuable for both beginners and experienced users. It is commonly used as a textbook in CNC machining courses.
Provides a practical guide to CNC milling for hobbyists and small workshops. It covers the basics of CNC machines, tooling, and programming, with a focus on hands-on projects. While not specific to PowerMill, it offers valuable insights into the practical aspects of CNC milling. This book is more valuable as additional reading than it is as a current reference.

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