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Moksh Yadav

Construction of a successful career begins with making right choices, but more often than not, there is no one to guide, explain and show the path to these right choices and how to make them.

Often various students face dilemma regarding the correct way to kick start their career.

We helps such students achieve these objectives by providing a blend of domain knowledge and the usage of software tools & technologies in every stage of product life-cycle.

Read more

Construction of a successful career begins with making right choices, but more often than not, there is no one to guide, explain and show the path to these right choices and how to make them.

Often various students face dilemma regarding the correct way to kick start their career.

We helps such students achieve these objectives by providing a blend of domain knowledge and the usage of software tools & technologies in every stage of product life-cycle.

Most engineering students learn basic cad tools and expect industries to hire them as a design engineer. they believe that they can become full-fledged design engineers just by learning few CAD software. Along with computer aided tools you need to learn a particular domain.

To become a design engineer you need to learn how a product is developed from scratch, understand the design considerations of the product,acknowledge how components are manufactured, how different parts function, what can be the problems while manufacturing, what are the countermeasure for those,what are the testing criteria for those and so on

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What's inside

Learning objectives

  • Advanced catia
  • Complete knowledge of how design is done in industries
  • Complete understanding of industrial design
  • Automotive plastic trims
  • Plastic product design

Syllabus

Introduction To The Course
Class A surfacing
How things work in industry
Introduction To Various analysis
Read more
Making curvature blend
Removing fillet errors
Curvature blend for seat recliner
Fillet patch with highlight analysis
Plastic injection moulding
Process of injection moulding
Making core and cavity and draft explained
Identifying A surface and draft analysis
Surface texture
Automotive plastic trim
Manufacturing feasibility for class A surface
Class B surface generation and modification
Blends for closing surfaces
Closing all surfaces and parting line intro
Best practice for making closing surface
Cavity for seat recliner
Core design for recliner
Guidelines for product design
Types and manufacturing process
Design guidelines for injection moulding
Using single core (shut off method)
Engineering features
Boss design and powercopy
Designing and power copy of shutoff holes
Introducing ribs for stiffness
Dog house and lifter explained
Clearing undercuts with different mechanisms
Living hinge
Design of snap feature
Misc.
Design using Master-sections and surfaces
Designing product by sections
Design for Assy. and clip tower
Head impact analysis
Wall thickness analysis
Part example belly pan KTM
Fender and cowl

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Automotive product design using CATIA V5 with these activities:
Review Plastic Injection Molding Principles
Reinforce your understanding of plastic injection molding, a crucial manufacturing process for automotive plastic trims, before diving into the course.
Show steps
  • Review the basics of injection molding.
  • Study the different types of plastics used.
  • Understand the injection molding cycle.
Review 'Automotive Plastics and Composites'
Gain a deeper understanding of the properties and applications of plastics and composites in automotive design.
Show steps
  • Read the chapters on material selection and processing.
  • Study the case studies of automotive components.
  • Identify the advantages and disadvantages of different materials.
Review 'Product Design for Manufacture and Assembly'
Deepen your understanding of design for manufacturing and assembly (DFMA) principles, which are essential for automotive product design.
Show steps
  • Read the chapters on injection molding and assembly.
  • Analyze case studies of automotive components.
  • Identify DFMA opportunities in existing designs.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Practice Creating Curvature Blends in CATIA V5
Improve your proficiency in creating smooth and aesthetically pleasing curvature blends, a critical skill for automotive surface design.
Show steps
  • Open CATIA V5 and create several surfaces.
  • Experiment with different curvature blend tools.
  • Analyze the resulting surfaces for smoothness.
Design a Simplified Automotive Trim Component
Apply your CATIA V5 skills to redesign an existing automotive trim component, focusing on simplifying its design for easier manufacturing and assembly.
Show steps
  • Select an automotive trim component to redesign.
  • Analyze the existing design for complexity.
  • Create a simplified design using CATIA V5.
  • Evaluate the manufacturability of the new design.
Create a Presentation on Class A Surfacing Techniques
Solidify your understanding of Class A surfacing by creating a presentation that explains the techniques and best practices used in automotive design.
Show steps
  • Research Class A surfacing techniques in CATIA V5.
  • Prepare slides explaining the key concepts.
  • Include examples of automotive surfaces.
  • Practice your presentation skills.
Develop a Core and Cavity Design for a Simple Part
Practice designing core and cavity molds for plastic injection molding, a crucial skill for automotive plastic trim design.
Show steps
  • Select a simple plastic part design.
  • Design the core and cavity molds in CATIA V5.
  • Consider draft angles and parting lines.
  • Create detailed drawings of the mold components.

Career center

Learners who complete Automotive product design using CATIA V5 will develop knowledge and skills that may be useful to these careers:
Design Engineer
Design engineers are responsible for creating and improving product designs. This course helps engineers learn how a product is developed from scratch, understand the design considerations of the product, acknowledge how components are manufactured, how different parts function, what the manufacturing problems are, what the corresponding countermeasures are, and what the testing criteria are. A design engineer who takes this course will be familiar with plastic injection molding, surface texture, automotive plastic trim, Class B surface generation and modification, core design, and design guidelines for injection molding.
CAD Designer
CAD designers create technical drawings and 3D models using computer-aided design software. This course helps CAD designers become proficient in advanced CATIA functions so they can make technical drawings. The course explores how a product is developed from scratch, the design considerations, how components are manufactured, how different parts function, what the manufacturing problems are, what the corresponding countermeasures are, and what the testing criteria are. A CAD designer who takes this course will be familiar with how to make core and cavity and draft, identify Class A surface and draft analysis, automotive plastic trim, and class B surface generation and modification.
Automotive Designer
As an automotive designer, you will be responsible for the visual appearance and functionality of vehicles. This course helps cultivate an understanding of how a product is developed from scratch and how different parts function, which will be useful for excelling as an automotive designer. With knowledge of CATIA V5, this course provides the practical knowledge necessary for automotive design. The coverage of automotive plastic trims, surface texture, and manufacturing feasibility, will develop abilities in automotive designers.
Automotive Engineer
Automotive engineers design and develop vehicles and their components. This course helps explore how a product is developed from scratch, and understand the design considerations of the product. An automotive engineer who completes this course will be informed of automotive plastic trims, plastic product design, Class A surfacing, curvature blend, removing fillet errors, plastic injection moulding, core design, and design guidelines for injection molding.
Product Designer
Product designers are involved in the creation of new products, from the initial concept to manufacturing. This course helps provide engineers with the domain knowledge, software tools, and technologies to develop a product from scratch and understand its design considerations, which may be useful for success as a product designer. The focus on plastic product design, injection molding, and manufacturing feasibility helps product designers to consider the manufacturability and cost-effectiveness of their designs. By understanding how different parts function and potential manufacturing problems, future product designers taking this course should be well-prepared to make decisions about designing products.
Product Development Engineer
Product development engineers oversee the development of new products from concept to launch. This course helps engineers become familiar with how a product is developed from scratch, understand the design considerations of the product, learn how components are manufactured, understand how different parts function, and know what the manufacturing problems are. A product development engineer who takes this course will know about plastic injection molding, surface texture, automotive plastic trim, Class B surface generation and modification, core design, and design guidelines for injection molding.
Mechanical Engineer
Mechanical engineers design, develop, and test mechanical devices and systems. This course helps those mechanical engineers who face challenges in their career. It offers domain knowledge and insights into software tools and technologies used in every stage of the product lifecycle. The understanding of industrial design, automotive plastic trims, and plastic product design will be useful to mechanical engineers.
Manufacturing Engineer
Manufacturing engineers improve manufacturing processes and ensure efficient production. A course such as this can help manufacturing engineers who are responsible for determining correct ways to kick start their careers by providing a mix of knowledge and the usage of software tools and technologies in different stages of product lifecycle. Manufacturing engineers can use this course to understand design considerations, component manufacturing, functionality of various parts, potential manufacturing problems, and applicable countermeasures. The insights into plastic injection molding, core and cavity design, and manufacturing feasibility for Class A surfaces would be helpful for manufacturing engineers.
CAD Technician
CAD technicians assist engineers and designers by creating detailed technical drawings. This course may help those CAD technicians who are trying to master CAD software. It emphasizes how things work in the industry. The coverage of CAD as well as best practices will be useful. Learning how to make curvature blends, remove fillet errors, create fillet patches, and design for assembly can strengthen CAD technicians' skills.
Design Manager
Design managers oversee design projects and teams, ensuring projects are completed on time and within budget. This course may help design managers stay informed on the design process. It helps show how a product is developed from scratch, understand the design considerations of the product, acknowledge how components are manufactured, understand how different parts function, and know what the manufacturing problems are. A design manager who takes this course will be familiar with plastic injection molding, surface texture, automotive plastic trim, Class B surface generation and modification, core design, and design guidelines for injection molding.
Quality Engineer
Quality engineers ensure that products meet certain standards and specifications. The course may help quality engineers understand design considerations and potential manufacturing problems, which is critical for quality control. The topics covered in this course, such as plastic injection molding, automotive plastic trims, and manufacturing feasibility, will be helpful for quality engineers.
Simulation Engineer
Simulation engineers use computer models to simulate and analyze the performance of designs. As a simulation engineer, you help ensure the structural integrity of designs. This course may give simulation engineers a better understanding of the fundamentals of different kinds of analysis, plastic injection molding, surface texture, automotive plastic trim, class B surface generation and modification, core design, and design guidelines for injection molding.
Project Manager
Project managers plan, execute, and close projects, often coordinating between teams and stakeholders. This course may help project managers become familiar with the stages of product development. The focus on industrial design, manufacturing processes, and design considerations will be broadly applicable.
Sales Engineer
Sales engineers use technical knowledge to sell products or services. This course may help sales engineers understand the functions and design considerations of the products they sell. The course's coverage of manufacturing processes, plastic trim design, and design guidelines could be helpful for explaining product capabilities and benefits.
Purchasing Manager
Purchasing managers oversee the procurement of materials and services for an organization. This course may allow purchasing managers to learn about manufacturing processes and design considerations. Understanding the material properties, plastic trim design, and manufacturing feasibility can help purchasing managers make informed sourcing decisions.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Automotive product design using CATIA V5.
Comprehensive guide to design for manufacture and assembly (DFMA) principles. It provides detailed methodologies for analyzing product designs and identifying opportunities for simplification and cost reduction. It is particularly useful for understanding the design considerations related to manufacturing feasibility, a key aspect of this course. This book is commonly used by industry professionals.
Provides a comprehensive overview of the use of plastics and composites in the automotive industry. It covers material properties, manufacturing processes, and design considerations. It is particularly helpful for understanding the specific requirements and challenges of designing with plastics for automotive applications. This book provides additional depth to the course materials.

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