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Learn Progressive Die Design from scratch

Shubhit Malik

The basic objective behind designing this course the way it is lies in the fact that mechanical engineering graduates are merely falling apart as placeholders in the manufacturing industry, and eventually end up pursuing a career avenue in other fields like IT, AI, etc. This can be partly attributed to the fact that these students don't have the necessary acumen or pre-requisite for pursuing a job in mechanical engineering and sustaining themselves, and partly because fields like IT, and AI are outpacing the other conventional pursuits in growth.

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The basic objective behind designing this course the way it is lies in the fact that mechanical engineering graduates are merely falling apart as placeholders in the manufacturing industry, and eventually end up pursuing a career avenue in other fields like IT, AI, etc. This can be partly attributed to the fact that these students don't have the necessary acumen or pre-requisite for pursuing a job in mechanical engineering and sustaining themselves, and partly because fields like IT, and AI are outpacing the other conventional pursuits in growth.

Progressive Die Design is an evergreen career opportunity that caters to the needs of the mechanical, electronic, automotive, and aerospace industries, among others. This course has been curated to fulfill the expectations of someone who is a layman in this field to someone who already has some experience going forward.

Each section has been strategically designed to cover every aspect of die design from creation, assembly, and simulation to validation. The instructor can certainly vouch for the fact that whosoever enrolls in this course will get value for his money. Rest assured, the course has enough content to make the students tailor-made in this field. Additionally, the instructor aspires to continuously add more content as the scope of learning is always endless. Enjoy the course.

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What's inside

Learning objectives

  • Design a progressive die.
  • Validate the tool through tooling motion simulation and static interference check.
  • Export the bom and present the quote to the customer.
  • Understand the material science behind die materials.

Syllabus

Introduction

After completing this lecture, students will be able to differentiate between different types of Dies such as Simple die, Compound die, Composite die, and Progressive die.

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After completing this lecture, students will be able to realize the potential a progressive die carries with itself in Forming Industry and understand the salient features of progressive die design in NX.

Post going through this lecture, students will be able to comprehend the fact that NX is an enormously potent tool aiding in the design of a Progressive Die.

Develop a sheet metal part and execute assembly with intermediate stages, which involve subsequent bends, transitions etc.

After completing this lecture, students will be able to -

  1. Understand the concept of sheet metal conversion.

  2. Relate the sheet metal part to the NX sheet metal environment.

  3. Perform pre- bend operation on different bends.

  4. Assign intermediate stages, starting from blank to the finished part.

  5. Rename the intermediate stations as per the naming convention.

Bend Operation

After completing this lecture, students will be able to-

  • Flatten formed sheet metal part.

  • Analyze different areas of the part for thickness, stress, and strain.

  • Flatten even the most complex parts in one step.

  • Prepare an analysis report and export it to various file formats.

After completing this lecture, students will be able to :

  1. Understand the convert to sheet metal tool.

  2. Understand the unbend tool.

  3. Understand the rebend tool.

  4. Understand the resize bend radius tool.

  5. Understand the metaform tool.

Learn how to initialize a progressive die project, generate blank, create blank layout, design scrap, and create a strip layout.
Initialize Project
Generate Blank
Creating Blank Layout
Design Scrap
Creating Strip Layout
Force Calculation
Manage Die Base
Die Design Setting
Piercing Insert Design
Adding piercing inserts (punch and die)
Students will be able to re-learn and summarize the steps of creating a progressive die.
Creating Intermediate Stages
Scrap Design
Strip Layout
Creating Die Base
Creating Piercing Inserts
After going through this video, students will be able to understand the concept behind creation of bending inserts for both punch and die.
Creating bending inserts
After completing this lecture, students will be able to under the concept of creating and editing forming inserts for both punch and die.
Creating Forming Inserts
After completing this lecture, student will be able to understand the significance and importance of burring operation, access and use the burring insert design command in NX progressive die wizard.
Creating burring inserts
By the end of thid lecture, students will be able to get the insights on the process of creation of flange, ramp, and heel. Besides, they will acquaint themselves with punch mounts.
Insert auxiliary design
At the end of this section, studentd will be able to insert components from the library which contains the off the shelf or catalogue or standard parts manufactured and sold by multiple organizations
Inserting standard parts
Designing Pilots Part 1
Designing Pilots Part 2
Designing Pilots Part 3
Inserting Punches and Lifters in NX
After completing this section, students shall be able to understand the concept of creating reliefs in the die components followed by inserting pockets to make those reliefs functional.
Relief design
Pocket Design
At the end of this section, students will apprise themselves with the concept of creation of BOM, exporting it to an excel spreadsheet, and 2D drawing creation.
Bill Of Material
Assembly and Component drawing
After going through this section, students will have a good understanding of making a right choice of material when it comes to Die manufacturing.
Die Making Materials
Heat Treatment of Die Materials
Get a detailed know-how as to how the hole table command functions. Besides, get apprised with the view manager tool.
Creating Hole Table
Understanding View Manager
After going through this section, students will be able to understand the concept of static interference check, tooling motion simulation, and design change check.
Static Interference Check
Tooling Motion Simulation
Design Change Check

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Learn Progressive Die Design from scratch with these activities:
Review Sheet Metal Forming Fundamentals
Strengthen your understanding of sheet metal forming principles to better grasp the progressive die design process.
Show steps
  • Review basic sheet metal operations like bending, punching, and drawing.
  • Study material properties relevant to sheet metal forming.
  • Practice simple sheet metal design exercises.
Review 'Fundamentals of Metal Forming'
Gain a deeper understanding of metal forming principles to enhance your die design skills.
View Putting Knowledge to Work on Amazon
Show steps
  • Read chapters related to sheet metal forming and die design.
  • Work through example problems to reinforce your understanding.
  • Relate the concepts to the specific operations in progressive die design.
Design a Simple Bending Die
Apply the concepts learned in the course by designing a simple bending die for a specific sheet metal part.
Show steps
  • Select a simple sheet metal part with bending operations.
  • Determine the required bending parameters and die components.
  • Create a 3D model of the bending die using CAD software.
  • Simulate the bending process to validate the design.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Force Calculation Exercises
Improve your ability to accurately calculate forces involved in progressive die operations.
Show steps
  • Solve force calculation problems for different piercing and bending operations.
  • Compare your results with established formulas and simulation data.
  • Identify the factors that influence force requirements.
Study 'Die Design Fundamentals'
Enhance your practical knowledge of die design with a comprehensive guide.
View Cheese Rheology and Texture on Amazon
Show steps
  • Read chapters related to progressive die design and specific die components.
  • Study the design examples and case studies provided in the book.
  • Apply the design principles to your own projects.
Document a Die Design Process
Solidify your understanding by documenting the complete design process for a progressive die.
Show steps
  • Choose a progressive die design project.
  • Document each step of the design process, including calculations, CAD modeling, and simulation.
  • Create a presentation or report summarizing your design process and results.
Contribute to an Open-Source Die Design Project
Apply your skills and collaborate with others by contributing to an open-source die design project.
Show steps
  • Find an open-source die design project on platforms like GitHub.
  • Identify areas where you can contribute, such as bug fixes, documentation, or new features.
  • Submit your contributions and participate in code reviews.

Career center

Learners who complete Learn Progressive Die Design from scratch will develop knowledge and skills that may be useful to these careers:
Die Designer
A Die Designer brings design concepts to life, creating detailed plans for manufacturing tools, particularly dies. This course on progressive die design helps build a strong foundation in the principles and practices of die creation, assembly, and simulation. The course's focus on using NX software for progressive die design directly translates to the skills needed to excel as a Die Designer. The course material on generating blanks, creating blank layouts, designing scrap, and creating strip layouts may be useful to a Die Designer. This course is a solid starting point for a Die Designer who wants to create detailed and accurate die designs for manufacturing.
See salaries and explore the career path for Die Designer
Tooling Engineer
A Tooling Engineer specializes in designing and developing tools and equipment for manufacturing processes. This course on progressive die design helps to gain insight into the creation, assembly, simulation, and validation of tooling. The course emphasizes the practical application of die design principles. The modules covering force calculation, die base management, and die design settings may be valuable to a Tooling Engineer. The student who wishes to be a Tooling Engineer should take this course in order to design and implement effective tooling solutions.
See salaries and explore the career path for Tooling Engineer
Manufacturing Engineer
A Manufacturing Engineer improves manufacturing processes and systems. This course helps one understand the fundamentals of progressive die design, a critical aspect of manufacturing operations. This course emphasizes the practical application of die design principles. The sections on static interference check, tooling motion simulation, and design change check may be useful to a Manufacturing Engineer. The student who wishes to be a Manufacturing Engineer should take this course in order to optimize manufacturing processes.
See salaries and explore the career path for Manufacturing Engineer
CAD Designer
A CAD Designer creates technical drawings and models using computer aided design software. This course provides hands on experience with NX software, a powerful tool for designing progressive dies. The course focuses on the entire die design process, from creation to validation, and helps one to build a strong portfolio of design projects. The modules on sheet metal part development, bend operations, and blank layout may be valuable to a CAD Designer. The student who wishes to be a CAD Designer should take this course in order to improve their technical skills.
See salaries and explore the career path for CAD Designer
Design Engineer
A Design Engineer applies engineering principles to design products and systems. This course focuses on progressive die design, which is an important aspect of manufacturing. The course emphasizes the practical application of design principles. The sections on creating piercing inserts, bending inserts, and forming inserts may be useful to a Design Engineer. The student who wishes to be a Design Engineer should take this course in order to acquire the knowledge and skills to design effective products and systems.
See salaries and explore the career path for Design Engineer
Mechanical Engineer
A Mechanical Engineer designs, develops, and tests mechanical devices and systems. This course provides a comprehensive introduction to progressive die design, a specialized area within mechanical engineering. The course content helps one to understand the creation, assembly, and simulation of dies. The modules on die making materials and heat treatment may be valuable to a Mechanical Engineer. This can help provide the practical skills necessary to design effective dies for various manufacturing applications.
See salaries and explore the career path for Mechanical Engineer
Product Development Engineer
A Product Development Engineer is involved in bringing new products to market, from initial concept to final production. This course may be useful in understanding the tooling and manufacturing processes involved in product creation, especially as related to metal forming. The course’s introduction to progressive die design, covering the entire process from creation to validation, may be helpful. The sections on creating a bill of materials, assembly and component drawing, hole table creation, and view management may be valuable. This course enhances the ability to design products with manufacturability in mind.
See salaries and explore the career path for Product Development Engineer
Manufacturing Supervisor
A Manufacturing Supervisor oversees production processes and ensures efficiency and quality. This course may be useful in providing a deeper understanding of die design. The course’s focus on progressive die design, including topics from initialization of project all the way to the design change check, can help supervisors better understand and manage tooling processes. The modules on force calculation, die base management, and the insertion of standard parts may be helpful. This course enhances a supervisor’s ability to oversee die related manufacturing operations.
See salaries and explore the career path for Manufacturing Supervisor
Quality Control Inspector
A Quality Control Inspector examines products and materials to ensure they meet quality standards and specifications. This course may be useful in helping one gain a better understanding of the tooling used in manufacturing processes. The course provides insights into die design, assembly, and simulation. The sections on static interference check, tooling motion simulation, and die making materials may be helpful. This course would provide a better understanding of how the die works.
See salaries and explore the career path for Quality Control Inspector
Production Planner
A Production Planner is responsible for scheduling and coordinating production processes to meet customer demand. This course may be useful in understanding the tooling requirements and limitations involved in manufacturing. The course focuses on progressive die design. Gaining insight into the design and validation process, will help in production planning and scheduling. The modules on generating blanks, creating blank layouts, and designing scrap may be valuable.
See salaries and explore the career path for Production Planner
Estimator
An Estimator calculates the costs associated with a project or manufacturing process. This course may be useful in providing a better understanding of the tooling costs involved in manufacturing parts. The course offers a comprehensive introduction to progressive die design including design, assembly, and simulation. The section on exporting the bill of materials and presenting the quote to the customer may be valuable. This course enhances the skills needed to accurately estimate tooling costs.
See salaries and explore the career path for Estimator
Machinist
A Machinist operates machine tools to produce precision parts and instruments. This course may be useful in giving extra background into the design and purpose of dies. The course focuses on the design of progressive dies. Although the Machinist's work is primarily hands-on, this may give extra theoretical knowledge. The modules on creating piercing inserts, bending inserts, and forming inserts may be helpful. This may give the Machinist a better understanding of the role of the die.
See salaries and explore the career path for Machinist
Technical Sales Engineer
A Technical Sales Engineer sells complex technical products or services to businesses. This course may be useful in helping sales engineers who work with manufacturing companies. The course focuses on progressive die design concepts and creation. The sections on die making materials, heat treatment of die materials, and understanding the different types of dies may be helpful. This enables one to better understand and communicate the value proposition of tooling solutions.
See salaries and explore the career path for Technical Sales Engineer
Project Manager
A Project Manager plans, executes, and closes projects, often in manufacturing or engineering environments. This course may be useful in gaining a foundational understanding of the tooling design process. The course focuses on progressive die design, from creation to validation. The modules on initializing a project, force calculation, and creating a bill of materials may be valuable. This course enhances the ability to manage tooling related projects effectively.
See salaries and explore the career path for Project Manager
Continuous Improvement Specialist
A Continuous Improvement Specialist identifies and implements improvements to processes and systems within an organization. This course helps one understand the design of dies. The course focuses on how to design progressive dies using a series of tools. The modules on tooling motion simulation and design change check may be of use. This improves the ability to identify areas for optimization in manufacturing processes.
See salaries and explore the career path for Continuous Improvement Specialist

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Learn Progressive Die Design from scratch.
Cover image
Cheese Rheology and Texture
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Provides a practical guide to die design, covering various types of dies and their applications. It includes detailed explanations of die components, design considerations, and manufacturing processes. It useful reference for understanding the practical aspects of progressive die design and can help you avoid common design errors. This book is commonly used as a textbook at academic institutions.
Cheese Rheology and Texture
Paperback
Check
Cheese Rheology and Texture
Kindle Edition
Check
Cover image
Putting Knowledge to Work
Save
Provides a comprehensive overview of metal forming processes, including sheet metal forming. It covers the theoretical aspects, material behavior, and process parameters involved in various forming operations. It valuable resource for understanding the underlying principles of progressive die design and can serve as a reference for solving practical problems. This book provides additional depth to the course.
Putting Knowledge to Work
Paperback
Check
Putting Knowledge to Work
Kindle Edition
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Effort
17 total hours
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Udemy
Instructor
Shubhit Malik
Language
English
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