Aluminum casting and mold design using SolidWorks software. from Udemy

What's inside

Learning objectives

Students will learn how to modify the piece to perform in reality.
How to do draft analysis and part wall thickness analysis.
How to make design changes from idea to realization to production.
I will teach the students how to create a mold for casting aluminum in the cavity, they will also learn when and how to use sand core.

We will apply some methods that you have not seen before in the design and casting of aluminum in the cavity, also the problems that are found in the production
You will have basic and professional knowledge to work in this type of industry because in this course you will learn aluminum flow and analysis with software.
After completing the course you are able to complete the projects for which this course is dedicated.

Students will learn how to modify the piece to perform in reality.
How to do draft analysis and part wall thickness analysis.
How to make design changes from idea to realization to production.
I will teach the students how to create a mold for casting aluminum in the cavity, they will also learn when and how to use sand core.
We will apply some methods that you have not seen before in the design and casting of aluminum in the cavity, also the problems that are found in the production
You will have basic and professional knowledge to work in this type of industry because in this course you will learn aluminum flow and analysis with software.
After completing the course you are able to complete the projects for which this course is dedicated.

Syllabus

Students will learn how to create Cavity with different commands with software Solidworks.

Shortcut keyboard in solidworks

Making a simple part to continue how to make a cavity casting mold

How to make a Mold with Surface.

How to make mold tools with solidworks command

How to make a mold with Indent command.

How to make cavity in solidworks assembly.

How to make a Mold with combine.

Students will learn how a part should be before they start designing the mold, and some tips for this industry.

Thickness analysis

Draft Analysis and change of slope angle.

Preparation of the part to proceed with the mold

The students will learn the rules and basic knowledge of the cavity casting process and simulation with the Inspire casting software

The rules and basic knowledge of the cavity casting process

The design of the filling system, the gate and the feeder Video-1

The design of the filling system, the gate and the feeder Video-2

Basic information for aluminum simulation for cavity casting

First simulation with the Inspire Cast software

The second and third simulation with the Inspire Cast software

Filling Results

Solidification Results

Students will learn how to create molds with all the elements to be placed in the machine with Solidworks software

Creating the mold with the Solidworks software

Placement of injection pins as well as shrinking of the aluminum

Creating pins that turn the plate back, linear and injection plate.

Completion of this Mold project

Mold guide pins and opening hole for set up mold

The file of the first project

Project 1

In this project, the students will learn the analysis and design of the mold of the body of a hydraulic hand pump.

Basic knowledge of the part before starting the project

Shrinking the aluminum and planning how the aluminum will flow.

The design of the filling system, the gate and the feeder

Comparison of the aluminum flow results of the project with minor changes

Creating the mold with the Solidworks software pr-2

Pins that turn the plate back, linear, injection pins and injection plate V-1

Pins that turn the plate back, linear, injection pins and injection plate V-2

Checking that everything is properly with the mold and motion for this product

The file of the second project

Project 2

In this project, students will learn the analysis and design of molds that include sand core

Information about the third project

The design of the filling system, the gate and the feeder and analysis

Creating the mold for sand with the Solidworks software

The file of the third project

Project 3

In this project, students will learn the analysis and design different from previous project.

Information about the project-4

How should be filling system, gate and the feeder.

How should the mold be for this part

File of the fourth project

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Aluminum casting and mold design using SolidWorks software. with these activities:

Review SolidWorks Basics

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Reinforce your understanding of SolidWorks fundamentals to ensure a smooth learning experience in mold design.

Browse courses on SolidWorks

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Review basic sketching commands.
Practice creating simple 3D models.
Familiarize yourself with the SolidWorks interface.

Study 'Casting: A Comprehensive Guide'

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Deepen your understanding of casting processes and materials to improve your mold designs.

View Putting Knowledge to Work on Amazon

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Focus on chapters related to aluminum alloys.
Review sections on mold materials and gating systems.
Consider how the book's information applies to your projects.

Review 'Mold Design Engineering Handbook'

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Gain a deeper understanding of mold design principles and best practices by studying a comprehensive handbook.

View Handbook of Molded Part Shrinkage and Warpage,... on Amazon

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Read the chapters related to aluminum casting.
Take notes on key concepts and design considerations.
Relate the book's content to the course syllabus.

Four other activities

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Practice Mold Creation in SolidWorks

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Solidify your SolidWorks skills by practicing mold creation using different commands and techniques.

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Create molds using surface commands.
Create molds using indent commands.
Create molds using combine commands.

Follow Advanced SolidWorks Mold Design Tutorials

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Expand your skills by following tutorials on advanced mold design techniques in SolidWorks.

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Find tutorials on complex mold geometries.
Practice creating molds with sand cores.
Implement advanced parting line techniques.

Design a Simple Mold for a Personal Project

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Apply your knowledge by designing a mold for a simple object you want to create, reinforcing the course concepts.

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Choose a simple object to cast in aluminum.
Design the mold in SolidWorks, considering draft angles and shrinkage.
Simulate the casting process using Inspire Cast.
Refine the design based on simulation results.

Document Your Mold Design Process

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Reinforce your understanding by documenting your mold design process, including challenges and solutions.

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Create a written report or video tutorial.
Explain the design decisions you made.
Share your documentation with other students.

Career center

Learners who complete Aluminum casting and mold design using SolidWorks software. will develop knowledge and skills that may be useful to these careers:

Computer-Aided Design Technician

A computer aided design technician uses software like SolidWorks to create and modify technical drawings and 3D models. This course on aluminum casting and mold design using SolidWorks software may be helpful, as it is heavily focused on mold design using SolidWorks. The course covers using various commands such as surface commands, indent commands, and combined commands. The course also teaches how to create molds within the SolidWorks assembly environment. The course includes techniques for creating parting lines as well as how to make molds and mold tools. The course will help technicians learn how a part should be prepared before designing the mold.

See salaries and explore the career path for Computer-Aided Design Technician

Mechanical Designer

Mechanical designers create technical drawings and designs for mechanical components and systems. This course on aluminum casting and mold design using SolidWorks software may be beneficial to mechanical designers involved in designing parts for aluminum casting. The course covers mold design using SolidWorks, including using surface commands, solidWorks commands, indent commands, and combined commands. It also covers draft analysis and changes in slope angle. Students also learn how to prepare parts to proceed with mold creation. The course will provide mechanical designers with the rules and basic knowledge of the cavity casting process. Furthermore, the course includes working with injection pins and shrinking of the aluminum.

See salaries and explore the career path for Mechanical Designer

Casting Technician

A casting technician works with casting processes, often in foundries or manufacturing plants. This course in aluminum casting and mold design using SolidWorks software may be useful, as it covers the basics of aluminum casting. With the course including product analysis and mold design using SolidWorks, learners will benefit from a practical understanding of the entire casting process. The course's lessons on aluminum flow and analysis with software, mold creation, and the design of filling systems, gate, and feeder systems are core skills for a casting technician. Moreover, the course covers the challenges encountered in casting production. The course's coverage of simulation using Inspire Cast software may be helpful to technicians involved in casting simulation and analysis.

See salaries and explore the career path for Casting Technician

Manufacturing Process Engineer

A manufacturing process engineer develops and optimizes manufacturing processes to improve efficiency and reduce costs. The course on aluminum casting and mold design using SolidWorks software may be beneficial, as it covers the basics of aluminum casting. With lectures on modifying pieces to perform in reality, including creating design changes from idea to realization to production, learners will develop a practical understanding of the entire casting process. The course's lessons include aluminum flow, analysis with software, mold creation, and the design of filling systems, which help the engineer optimize processes. The learning in this course will help improve the understanding of the aluminum casting industry.

See salaries and explore the career path for Manufacturing Process Engineer

Design Engineer

Design engineers are involved in the design and development of new products and systems. This course on aluminum casting and mold design using SolidWorks software is directly relevant to design engineers working with aluminum casting processes. The course's focus on mold design using SolidWorks software, including various project applications, will be valuable. The course will improve ability to modify parts to perform in reality and to create design changes from idea to realization to production. Design engineers may also find the instruction on when and how to use sand cores useful. Furthermore, this course will help design engineers with aluminum casting in the cavity.

See salaries and explore the career path for Design Engineer

Simulation Engineer

Simulation engineers use specialized software to model and simulate physical systems and processes. This course on aluminum casting and mold design using SolidWorks software may be relevant to simulation engineers working with casting processes. The course covers the simulation and analysis of aluminum casting using Inspire Cast software, a skill directly applicable to the role. The course provides basic knowledge of this software module, along with the rules and basic knowledge of the cavity casting process. This knowledge helps simulation engineers in the design of filling systems, gates, and feeder systems. The course also helps simulation engineers understand filling and solidification results.

See salaries and explore the career path for Simulation Engineer

Mold Maker

A mold maker is responsible for crafting molds, often for manufacturing processes like aluminum casting. This course on aluminum casting and mold design using SolidWorks software may be helpful, as it covers mold design using SolidWorks, a valuable skill for mold makers. The hands-on approach, focusing on project completion from start to finish, mirrors the practical demands of the job. Furthermore, the course covers the design and casting of aluminum in the cavity, including dealing with challenges encountered in production, and the use of sand cores. The course may also provide familiarity with mold elements like injection pins and guide pins. Moreover, the knowledge of mold creation using various SolidWorks commands will be directly applicable to the mold making process.

See salaries and explore the career path for Mold Maker

Tool and Die Maker

Tool and die makers manufacture and repair tools, dies, molds, and other precision instruments. This course on aluminum casting and mold design using SolidWorks software may be very helpful to tool and die makers specializing in casting molds. The course focuses heavily on mold design using SolidWorks software, including various commands for creating cavities and molds. The course also emphasizes the importance of building molds properly. Tool and die makers will gain knowledge of mold elements like injection pins and guide pins. The course may also cover mold creation methods using sand cores. The course may help tool and die makers learn how to make design changes from idea to realization to production.

See salaries and explore the career path for Tool and Die Maker

Manufacturing Engineer

Manufacturing engineers improve and optimize manufacturing processes. This course on aluminum casting and mold design using SolidWorks software can help engineers understand the intricacies of aluminum casting. With the course including product analysis and mold design using SolidWorks, learners may develop a practical understanding of the casting process, valuable for optimizing manufacturing workflows. The course's emphasis on when and how to use sand cores and knowledge of aluminum flow and analysis with software will be invaluable to manufacturing engineers seeking to improve casting processes. Manufacturing engineers can use the techniques taught to resolve real-world production issues, as well as the knowledge they gain about mold creation using various SolidWorks commands.

See salaries and explore the career path for Manufacturing Engineer

Product Designer

A product designer conceives and develops new product designs. This course may be useful to product designers who need to design products that will be manufactured using aluminum casting. The course gives learners the ability to modify pieces to perform in reality, including creating design changes from idea to realization to production. The course teaches students how to use draft analysis and perform part wall thickness analysis. The course's emphasis on mold design with SolidWorks and the rules and basic knowledge of the cavity casting process may also be helpful to product designers.

See salaries and explore the career path for Product Designer

Industrial Engineer

Industrial Engineers figure out how to improve manufacturing processes. This course may be useful to industrial engineers by providing an understanding of aluminum casting. The course covers design changes from idea to realization to production and teaches students how to use draft analysis and perform part wall thickness analysis. The course's emphasis on mold design with SolidWorks may also be useful to industrial engineers. An understanding of these processes can contribute to process improvement initiatives.

See salaries and explore the career path for Industrial Engineer

CAD CAM Programmer

CAD CAM Programmers translate designs into instructions for computer numerically controlled (CNC) machines. This course on aluminum casting and mold design using SolidWorks software may be beneficial for CAD CAM programmers in manufacturing. The course covers mold design using SolidWorks and other software, knowledge of which is helpful for translating designs. The knowledge of aluminum flow and analysis with software, mold creation, and the design of filling systems will be assets as well. An understanding of these processes is useful in generating instructions for CNC machines.

See salaries and explore the career path for CAD CAM Programmer

Quality Assurance Technician

Quality assurance technicians ensure that products meet quality standards. This course on aluminum casting and mold design using SolidWorks software may be helpful to quality assurance technicians in manufacturing environments that use aluminum casting. The course covers product analysis, including draft analysis and part wall thickness analysis. The course's coverage of aluminum flow and analysis with software may also be useful. Students will learn how to modify pieces to perform in reality. An understanding of these processes is very useful in identifying potential defects.

See salaries and explore the career path for Quality Assurance Technician

Manufacturing Supervisor

Manufacturing supervisors oversee production processes and ensure efficient operations. This course may be helpful for supervisors in facilities that use aluminum casting. The course provides an understanding of the aluminum casting process, including mold design and simulation. The course helps manufacturing supervisors understand topics such as product analysis, mold design with Solidworks, aluminum flow, and analysis with software. This is useful in process optimization and troubleshooting. The course helps broaden the candidate's knowledge of the manufacturing process.

See salaries and explore the career path for Manufacturing Supervisor

Materials Engineer

This course on aluminum casting and mold design using SolidWorks software may be indirectly helpful to materials engineers. Materials engineers develop, process, and test materials used to create a variety of products. This course focuses on real world experience with aluminum casting and would provide the material engineer with practical knowledge of casting techniques and principles. Materials engineers may find value in the course's coverage of topics such as product analysis, aluminum flow, and analysis with software. Materials engineers usually require a master's degree or phd.

See salaries and explore the career path for Materials Engineer

Aluminum casting and mold design using SolidWorks software.

What's inside

Learning objectives

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