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Petroleum Refining - Complete Guide to Products & Processes

Chemical Engineering Guy

The main scope of the course is to create strong basis and fundamentals regarding the processes in the Petroleum Refining. We take a look to the Oil&Gas Industry briefly and continue directly with the Refining Process. We then make a focus in each individual unit operation in the refinery.

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The main scope of the course is to create strong basis and fundamentals regarding the processes in the Petroleum Refining. We take a look to the Oil&Gas Industry briefly and continue directly with the Refining Process. We then make a focus in each individual unit operation in the refinery.

Learn about:

  • Oil& Gas Industry

  • Difference between Petroleum Refining vs. Petrochemical Industry

  • Overview of the most important operations and products

  • Market insight (supply/demand) as well as (production/consumption)

  • Several Petroleum Refineries around the World

Unit Operations & Processes

  • Refining and Fractionation

  • Atmospheric Distillation Column

  • Vacuum Distillation

  • Hydrotreating (Hydrogenation)

  • Blending

  • Reforming

  • Isomerization

  • Alkylation

  • Steam Cracking

  • Fluid Catalytic Cracking

  • Gas Sweetening (Hydrodesulfurization)

  • Coking

Components:

  • Fuel Gas / Natural Gas

  • Liquified Petroleum Gases (LPG)

  • Propane, Butane

  • Sulfur / Hydrogen Sulfide

  • Gasoline / Automotive Gas Oil

  • Naphtha Cuts (Light/Heavy)

  • Kerosene

  • Diesel

  • Gasoil

  • Lubricants

  • Vacuum Residues

  • Asphalt

  • Coke

NOTE: This course is focused for Process Simulation

At the end of the course you will feel confident in the Petroleum Refining Industry. You will know the most common Process & Unit Operations as well as their distribution, production and importance in daily life.

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What's inside

Learning objectives

  • Strong foundations in the petroleum refining industry, products and its processes
  • Oil& gas industry
  • Market insight (supply/demand) as well as (production/consumption)
  • Processes such as: refining, fractionation, atmospheric distillation, vacuum distillation
  • Further processes such as: hydrotreating (hydrogenation), blending, reforming, isomerization, alkylation, etc...
  • Several cracking processes: steam cracking, fluid catalytic cracking
  • Treatment of other materials such as sour gases via gas sweetening and coking

Syllabus

Introduction
Welcome to the Course!
Content Index
Petroleum Refining vs. Petrochemical Industry
Read more
Course Objectives
Have any Question?
Resources
Technical Note - Faster / Slower paces?
Overview of the Industry
Industry Insight - Section Overview
What is Crude Oil?
Task - Crude Oil vs. Refined Crude Oil
What is Petroleum Refining?
Check this Report!
Industry Facts & Trends
Energy Consumption of Fuels by Region
World Oil Reserves by Country
Oil Production WorldWide
Task - Verify Production from 1980 to 2018
Consumption of Oil Worlwide
Oil Barrel Prices
Petroleum Trading Routes Worlwide
Process Preview
Common Processes in Petroleum Refining
Petroleum Refining Process Diagrams
Task - Check out this Refinery Animation
Petroleum Refinery - An Overview
Crude Distillation Unit (CDU)
Vacuum Distillation Unit (VDU)
Thermal Cracker (TC)
Hydrotreaters / Hydrodesulfurization Units (HT/HDS)
Fluidized Catalyst Cracker (FCC)
Separators (Debutanizer, Depropanizer, Dethaniser, etc..)
Naphtha Splitter (NS)
Splitters (SP)
Catalytic Reformer (CR)
N-Butane Isomerization (ISO)
Alkylation Unit (ALK)
Gas Treating Units (GT)
Blending Pools (P)
Keep it up! You can do it!
Section 2 - Quizz
Crude Oils
Crude Oils - Section Overview
Hydrocarbons: Paraffins, Olefins, Napthenes & Aromatics
Paraffins
Olefins
Napthenes
Aromatics
Asphalthenes
Resins
Hydrocarbon Types (PONNAA) a Summary
Sulfur Compounds in Crude Oil
Oxygen Compounds in Crude Oil
Nitrogen Compounds in Crude Oil
Salt Content in Crude Oil
Metallic Compounds in Crude Oil
Characterization of Crude Oil
API Gravity
Viscosity
True Boiling Point (TBP) Distillation Curves
Flash and fire point
Cloud & Pour Point
Correlation Index
Watson Characterization Factor
Crude Oils Around the World
West Texas Intermediate
Task – Crude Oil Stats
Crude Oils - Quizz
Petroleum Refinery Products
Products from a Refinery - Section Overview
Introduction to the Petroleum Refinery Products
Crude Oil Cuts & Distillates
Intermediate Products
Product Specification
Sulfur content in fuels
Lead in fuels
Fuel Oxygenates
Gasoline Oxygenates: MTBE
Engine Knock
Task - Engine Knock
Antiknock Index (AKI)
Octane Rating
Octane Number (Research and Motor Numebrs RON&MON)
Cetane Index
Smoke point
Task - Smoke Point Test
Blended Products (Finished)
Task - Verify several Refinery Products
LNG & LPG (Liquefied Natural/Petroleum Gases)
Naphtha
Gasoline
Gasoline Additives & Specification
Typical Gasoline Specification
Kerosene
Aviation Fuels
Aviation Fuels Additives
Task - Check out a Diesel Engine vs. a Gasoline Engine
Diesel

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Explores the basics of the Petroleum Refining Industry, such as products and processes, which is standard in the industry
Taught by Chemical Engineering Guy, who are recognized for their expertise in chemical engineering
Examines common Processes in Petroleum Refining, including Refining, Fractionation, and Atmospheric Distillation, which is highly relevant to the Petroleum Refining industry
Develops an understanding of various Cracking Processes, such as Steam Cracking and Fluid Catalytic Cracking, which are core skills for Chemical Engineers
Teaches Gas Sweetening (Hydrodesulfurization), which helps learners understand the treatment of sour gases
Explicitly requires students to have a background in Chemical Engineering, which may be a barrier to entry
Course Name clearly indicates that this course focuses on Process Simulation, which may make some learners unqualified

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Petroleum Refining - Complete Guide to Products & Processes with these activities:
Compile a Glossary of Petroleum Refining Terms
Enhance vocabulary and understanding by creating a glossary of key terms.
Show steps
  • Organize the terms alphabetically or by category.
  • Identify essential terms related to petroleum refining.
  • Define and explain each term clearly.
Review Sulfur Removal Techniques
Strengthen understanding of sulfur removal techniques before delving into refining processes.
Show steps
  • Revisit principles of gas treating.
  • Understand the chemistry of sulfur removal processes.
  • Review different methods of sulfur removal and their applications.
Review Petroleum Refining: Technology and Economics
Expand knowledge and understanding by reading an authoritative book on petroleum refining.
Show steps
  • Read selected chapters relevant to the course.
  • Take notes and summarize key concepts.
  • Discuss the book with classmates or the instructor.
  • Apply the knowledge gained to course assignments and discussions.
Five other activities
Expand to see all activities and additional details
Show all eight activities
Practice Crude Distillation
Reinforce the process of crude distillation by solving practice problems.
Show steps
  • Identify the components of crude oil.
  • Understand the principles of fractional distillation.
  • Solve problems related to the separation of components in crude oil.
Discuss Petroleum Refining Case Studies
Engage in collaborative discussions with peers to apply knowledge to real-world scenarios.
Show steps
  • Identify case studies relevant to petroleum refining.
  • Analyze the case studies and discuss the challenges and solutions.
  • Share insights and learn from different perspectives.
Guided Tutorial on Fluidized Catalytic Cracking
Deepen understanding of FCC by following a guided tutorial.
Show steps
  • Review the basics of catalytic cracking.
  • Understand the role of catalysts in FCC.
  • Learn about the process conditions and equipment used in FCC.
  • Analyze the products of FCC.
Design a Mini-Refinery
Apply knowledge to a practical project by designing a mini-refinery.
Show steps
  • Determine the desired capacity and products of the refinery.
  • Select and design the appropriate process units.
  • Optimize the process flow and energy consumption.
  • Present the design and justify the choices made.
Create an Infographic on the Environmental Impact of Petroleum Refining
Enhance understanding and communication of the environmental implications of petroleum refining.
Show steps
  • Research the environmental impact of petroleum refining.
  • Design and create an infographic using visual aids.
  • Present the infographic to the class or share it online.

Career center

Learners who complete Petroleum Refining - Complete Guide to Products & Processes will develop knowledge and skills that may be useful to these careers:
Chemical Engineer
As a Chemical Engineer, you will be designing and developing processes for the manufacturing of chemicals, fuels, pharmaceuticals, and other products. This course can help build a foundation in the refining process of crude oil, which can help you understand and solve problems in chemical engineering.
Petroleum Engineer
In the role of a Petroleum Engineer, you will be involved in the exploration, development, and production of oil and natural gas. This course can provide insight into the processes used to refine crude oil into usable products.
Process Engineer
As a Process Engineer, you will be designing, developing, and improving processes for the production of goods. This course can help build a foundation in the processes used to refine crude oil, natural gas, and other feedstocks into a variety of products.
Oil and Gas Exploration Geologist
As an Oil and Gas Exploration Geologist, you will be responsible for finding and evaluating potential oil and gas reserves. This course can provide insight into the processes used to extract oil and gas from the earth, as well as the refining process.
Oil and Gas Production Manager
As an Oil and Gas Production Manager, you will be responsible for overseeing the production of oil and natural gas. This course can provide you with insight into the various processes used to extract oil and natural gas from the earth, as well as the refining process.
Refinery Operator
As a Refinery Operator, you will be responsible for the safe and efficient operation of a petroleum refinery. This course provides insight into the variety of processes used to refine crude oil into usable products.
Environmental Consultant
As an Environmental Consultant, you will be advising businesses and organizations on how to reduce their environmental impact. This course can help build foundational knowledge in the refining process and the products produced, which can be helpful in understanding and solving environmental issues.
Energy Analyst
As an Energy Analyst, you will be conducting research and analysis on the energy industry. This course can provide insight into the production and refining of oil and gas, which are major sources of energy.
Oil and Gas Trader
As an Oil and Gas Trader, you will be buying and selling oil and gas commodities. This course can provide insight into the refining process and the products produced, which can be helpful in understanding the market and making informed decisions.
Technical Sales Engineer
As a Technical Sales Engineer, you will be providing technical support to customers and helping them to select and use products and services. This course can provide insight into the refining process and the products produced, which can be helpful in understanding customer needs and providing effective support.
Quality Control Inspector
As a Quality Control Inspector, you will be responsible for ensuring that products meet quality standards. This course can provide insight into the refining process and the products produced, which can be helpful in understanding how to identify and correct defects.
Maintenance Technician
As a Maintenance Technician, you will be responsible for maintaining and repairing equipment in a variety of industries, including oil and gas refineries. This course can provide insight into the refining process and the equipment used, which can be helpful in understanding how to diagnose and repair problems.
Safety Engineer
As a Safety Engineer, you will be responsible for developing and implementing safety procedures and ensuring that workplaces are safe. This course can provide insight into the refining process and the hazards associated with it, which can be helpful in developing effective safety measures.
Project Manager
As a Project Manager, you will be responsible for planning, organizing, and executing projects. This course can provide insight into the refining process and the projects that are involved in it, which can be helpful in managing projects effectively.
Technical Writer
As a Technical Writer, you will be responsible for writing technical documentation, such as manuals, reports, and presentations. This course can provide insight into the refining process and the products produced, which can be helpful in writing clear and accurate documentation.

Reading list

We've selected 12 books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Petroleum Refining - Complete Guide to Products & Processes.
Provides an excellent overview of the petroleum refining industry, covering all major processes, economics and technology. It's a valuable resource for anyone seeking to gain a comprehensive understanding of this complex field.
This comprehensive handbook provides in-depth information on various refining processes, including their chemistry, engineering design and economic considerations. A valuable resource for engineers and technical professionals working in the industry.
A classic textbook on petroleum refining processes, focusing on the technical and economic aspects. Provides a solid foundation in the subject, covering both traditional and emerging technologies.
Focuses on the role of catalysis in petroleum refining processes, covering both homogeneous and heterogeneous catalysis. Provides a deeper understanding of the mechanisms and applications of catalysts in refining operations.
A practical guide to refining processes, providing detailed descriptions, flow diagrams and operating parameters. A valuable resource for engineers and technical personnel involved in the design, operation and optimization of refineries.
A textbook that covers the fundamentals of crude oil refining, including crude oil properties, distillation, cracking and reforming processes. Suitable for students and professionals seeking a technical understanding of the subject.
Provides a comprehensive introduction to oil and gas production, covering exploration, drilling, reservoir engineering and production operations. Offers background knowledge relevant to petroleum refining, particularly in the area of crude oil properties and characteristics.
A comprehensive guide to process design for chemical and petrochemical plants, including sections on petroleum refining. Provides practical guidance and insights into the design and optimization of refining processes.
Provides in-depth information on fluidization and fluid-particle systems, including their application in petroleum refining processes such as fluidized catalytic cracking (FCC). Offers insights into the design and operation of fluidized bed reactors.
A textbook suitable for undergraduate students or those new to the petroleum refining industry. Provides a basic understanding of the processes, products and economics of refining.
A non-technical introduction to petroleum refining, written for those without a technical background. Explains the basics of the industry, processes and products in a clear and concise manner.

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