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Mukesh Muraleedharan

This course is designed for providing basic & advanced knowledge about pressure vessel fabrication which is the back bone of Oil & Gas Industry.

If you are an aspiring engineer with a strong determination to top in your career, here is the right course available for you.

Pressure vessel is a collective name of Tanks, Towers, Columns, Reactors, Desalters etc used in Petrochemical Industry

Illustrated with examples of successfully completed major projects.

Read more

This course is designed for providing basic & advanced knowledge about pressure vessel fabrication which is the back bone of Oil & Gas Industry.

If you are an aspiring engineer with a strong determination to top in your career, here is the right course available for you.

Pressure vessel is a collective name of Tanks, Towers, Columns, Reactors, Desalters etc used in Petrochemical Industry

Illustrated with examples of successfully completed major projects.

You will gain knowledge about all important aspects in Pressure Vessel Fabrication like Codes used, how to read and understand the fabrication drawings, important workshop activities,  welding & NDT etc,

Course outline is given below

Major Topics Covered

· Types of Pressure Vessels

· Design Standards

· Understanding Fabrication Drawings & Details

· Quality control Documents

· Understanding Fabrication Sequences & Activities

· Workshop calculations basics

· Types of Welding

· NDT & Hydro Testing

· Final Documentation ( MDRB )

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What's inside

Syllabus

Important Quality Control Documents used in Pressure Vessel Industry
Introduction

Introduction video of Pressure Vessel Fabrication course. Basic outline and course content is explained. This course is designed for providing basic & advance knowledge about pressure vessel fabrication which is the back bone of Oil & Gas Industry.

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Introduction & Types of Pressure Vessels - Part 1

Types of Pressure Vessels - Part 2

Understand the Codes & Standards used for Pressure Vessel Fabrication

Detailed Fabrication Drawing Review of Vertical Pressure Vessel

Detailed Fabrication Drawing Review of Horizontal Pressure Vessel

Detailed review of Horizontal Pressure Vessel Assembly GA drawing ( Tank & Tower ) along with Nozzle and Saddle detail drawing

Detailed review of Part drawings

Understand Furnace loading drawing, Lifting Plan & Transportation drawings

Review of Quality Control Documents - Part 1

Review of Quality Control Documents - Part 2

Understanding Planning & Scheduling of Pressure Vessel - Part 1

Understanding Planning & Scheduling of Pressure Vessel - Part 2

Understanding Fabrication Activities - Shell Rolling & Dish Forming of Vertical Pressure Vessel

Understanding Fabrication Activities - Long Seam & Circ Seam setups

Understanding Fabrication Activities - Nozzle Flange Fitups

Understanding Fabrication & Assembly Sequencing of Tank & Tower

Understanding Basic Workshop Calculations

Understanding Welding Basics - SMAW Process

Understanding Welding Basics - GTAW, GMAW, SAW Process

Understanding NDT & Testing Basics - Part 1

Understanding NDT & Testing Basics - Part 2

Understanding Final Documentation ( MDRB )

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Read about what's good
what should give you pause
and possible dealbreakers
Provides knowledge of pressure vessel fabrication, which is essential for mechanical engineers in the oil and gas industry
Explores design standards, fabrication drawings, quality control, welding, and non-destructive testing, which are crucial for pressure vessel fabrication
Covers types of welding, such as SMAW, GTAW, GMAW, and SAW, which are commonly used in pressure vessel fabrication
Examines quality control documents and final documentation (MDRB), which are essential for ensuring the integrity of pressure vessels
Requires learners to understand planning and scheduling, shell rolling, dish forming, and nozzle flange fitups, which are important for fabrication activities
Includes videos from the shop floor, which may help learners visualize the concepts and processes involved in pressure vessel fabrication

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Reviews summary

Practical pressure vessel fabrication overview

According to learners, this course offers a solid foundation for understanding the practical aspects of pressure vessel fabrication, particularly for those in or entering the Oil & Gas industry. Many find the content clear and easy to grasp, appreciating the coverage of essential topics like codes and standards, fabrication drawings, and quality control documents. A significant highlight for students are the real-world examples and shop floor videos, which provide valuable insight into actual workshop activities. While largely positive, some feedback suggests certain areas, such as welding or NDT, could benefit from more in-depth coverage. Overall, it's viewed as a highly practical course that effectively bridges the gap between theory and practice.
Explanations are easy to understand.
"The explanations are clear and the real-world examples, especially the shop floor videos, are incredibly helpful."
"The lecturer knows his stuff."
"The level is just right for someone wanting to get a grasp of the practical side..."
Real-world visuals are very helpful.
"Excellent course for understanding the practical aspects of pressure vessel fabrication. The explanations are clear and the real-world examples, especially the shop floor videos, are incredibly helpful."
"It bridges the gap between theory and workshop reality. The practical videos are a highlight."
Provides a good overview of key areas.
"Good overview of PV fabrication covering codes, drawings, and activities."
"As a mechanical engineer new to the oil & gas industry, this course provided a solid foundation."
"Understanding the fabrication sequence and quality documents is crucial, and this course covered it well."
"The drawing reviews were particularly useful."
Highly relevant to industry practice.
"Excellent course for understanding the practical aspects of pressure vessel fabrication."
"It bridges the gap between theory and workshop reality. The practical videos are a highlight."
"Highly recommend this course for engineers in related fields."
"Valuable insights into workshop activities and documentation."
Some topics could be more in-depth.
"Some sections could go into a little more technical depth, but overall a valuable course."
"Decent course, covers the basics. Felt some of the welding and NDT explanations were a bit rushed."
"Good starting point but needs supplement."
"The pace was good, though occasionally felt like a brief overview rather than deep dive."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Pressure Vessel Fabrication -Mechanical Engineering, Oil&Gas with these activities:
Review Welding Fundamentals
Reviewing welding fundamentals will provide a solid base for understanding the welding processes used in pressure vessel fabrication.
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  • Review different welding techniques.
  • Study the metallurgy of welding.
  • Practice basic welding skills.
Review Material Science Basics
Reviewing material science basics will help you understand the properties of materials used in pressure vessels and their behavior under pressure.
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Show steps
  • Study the properties of steel.
  • Learn about material testing methods.
  • Review the effects of temperature on materials.
ASME Boiler and Pressure Vessel Code, Section VIII, Division 1
Familiarize yourself with the ASME code to understand the standards and regulations governing pressure vessel fabrication.
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  • Obtain a copy of the ASME code.
  • Read the sections relevant to fabrication.
  • Take notes on key requirements.
Four other activities
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Show all seven activities
Compile a List of NDT Methods
Compiling a list of NDT methods will help you understand the different techniques used to inspect pressure vessels and their applications.
Show steps
  • Research different NDT methods.
  • Describe the principles of each method.
  • List the advantages and disadvantages of each method.
  • Indicate which methods are most suitable for pressure vessels.
Pressure Vessel Design Handbook
Study the Pressure Vessel Design Handbook to gain a deeper understanding of the theoretical aspects of pressure vessel design.
Show steps
  • Obtain a copy of the handbook.
  • Read the chapters on stress analysis.
  • Review the sections on fatigue analysis.
Design a Simple Pressure Vessel
Designing a simple pressure vessel will allow you to apply the knowledge gained in the course and understand the design considerations involved.
Show steps
  • Select a design code (e.g., ASME).
  • Determine the operating conditions.
  • Calculate the required wall thickness.
  • Create a basic drawing of the vessel.
Create a Presentation on Welding Procedures
Creating a presentation on welding procedures will help you consolidate your understanding of the different welding techniques used in pressure vessel fabrication and how to properly execute them.
Show steps
  • Research different welding procedures.
  • Prepare slides with key information.
  • Practice your presentation.

Career center

Learners who complete Pressure Vessel Fabrication -Mechanical Engineering, Oil&Gas will develop knowledge and skills that may be useful to these careers:
Pressure Vessel Designer
A Pressure Vessel Designer is responsible for creating technical designs and specifications for pressure vessels, ensuring they meet safety and performance standards. This course helps build a foundation in the types of pressure vessels, design standards, and fabrication drawings necessary for this role. Understanding codes and standards for pressure vessel fabrication, as covered in the course, is essential. A Pressure Vessel Designer may find that the course helps with the Quality Control Documents material. One who wishes to become a Pressure Vessel Designer should take this course.
Quality Control Inspector
A Quality Control Inspector ensures that products and processes meet specific standards and requirements. This course helps build a foundation in quality control documents and fabrication activities. A Quality Control Inspector may depend directly on the course's overview of quality control documents used in the pressure vessel industry. One who wishes to become a Quality Control Inspector should take this course.
Inspection Engineer
Inspection Engineers oversee the inspection and testing of equipment and structures to ensure compliance with safety regulations and industry standards. This course helps build a foundation in understanding the fabrication, welding, and NDT processes involved in pressure vessel manufacturing. An Inspection Engineer may find the course's coverage of quality control documents and NDT methods particularly valuable for their inspection activities. One who wishes to become an Inspection Engineer should take this course.
NDT Technician
A Non Destructive Testing Technician inspects materials and components using various NDT methods to detect defects without causing damage. This course builds a foundation in understanding NDT methods and testing procedures used in pressure vessel fabrication. A NDT Technician may find the course's discussion on NDT and testing basics helpful in understanding the practical application of these techniques. One who wishes to become an NDT Technician should take this course.
Mechanical Engineering Technician
Mechanical Engineering Technicians assist mechanical engineers in the design, development, testing, and manufacturing of mechanical devices and systems. This course helps build a foundation in pressure vessel fabrication, providing practical knowledge of the processes and standards involved. A Mechanical Engineering Technician may find the course's detailed review of fabrication drawings and understanding of fabrication activities highly beneficial in supporting engineering projects. One who wishes to become a Mechanical Engineering Technician should take this course.
Mechanical Engineer
Mechanical Engineers design, develop, and test mechanical devices and systems. This course helps build a foundation in pressure vessel fabrication, which is a critical aspect of mechanical engineering in the oil and gas industry. A Mechanical Engineer may find the course's detailed review of fabrication drawings and the understanding of fabrication sequences highly relevant. One who wishes to become a Mechanical Engineer should take this course.
Welding Engineer
A Welding Engineer specializes in the development and implementation of welding procedures and processes, ensuring the integrity and quality of welded structures. This course may be useful, since it helps build a foundation in welding activities such as SMAW, GTAW, GMAW, and SAW. An overview of weld plans, as used in the pressure vessel industry, may be useful to a Welding Engineer. The course's coverage of welding basics helps build a foundation for understanding welding activities. One who wishes to become a Welding Engineer should take this course.
Project Engineer
Project Engineers manage engineering projects from inception to completion, ensuring they are on time, within budget, and meet required specifications. This course helps build a foundation in understanding the various aspects of pressure vessel fabrication, including planning, scheduling, and quality control. A Project Engineer may find the course's coverage of shop fabrication schedules and activity details particularly valuable for managing pressure vessel related projects. One who wishes to become a Project Engineer should take this course.
Manufacturing Engineer
Manufacturing Engineers improve efficiency and reduce costs in manufacturing processes. This course helps build a foundation in understanding the fabrication sequences, workshop activities, and quality control measures involved in pressure vessel manufacturing. A Manufacturing Engineer may find the course's coverage of shop fabrication schedules and activity details valuable in optimizing manufacturing processes. One who wishes to become a Manufacturing Engineer should take this course.
Piping Designer
Piping Designers create detailed drawings and specifications for piping systems used in various industries, including oil and gas. This course may be useful, as it helps build a foundation in understanding fabrication drawings and details applicable to pressure vessels, which are often interconnected with piping systems. A Piping Designer may find the course's review of horizontal pressure vessel assembly drawings useful in gaining insight into overall system layouts. One who wishes to become a Piping Designer should take this course.
Process Engineer
Process Engineers design, develop, and optimize industrial processes, including those involving pressure vessels. This course helps build a foundation in understanding the fabrication and operation of pressure vessels commonly used in petrochemical industries. A Process Engineer may find the course's coverage of types of pressure vessels and design standards relevant to their work in process design and optimization. One who wishes to become a Process Engineer should take this course.
Structural Engineer
Structural Engineers analyze and design structures to ensure their safety and stability. This course may be useful, since it helps build a foundation in understanding the design and fabrication of pressure vessels, which are critical structural components in many industrial facilities. A Structural Engineer may find the course's coverage of design standards and fabrication drawings beneficial in assessing the structural integrity of pressure vessels. One who wishes to become a Structural Engineer should take this course.
Materials Engineer
Materials Engineers research and develop new materials and processes for engineering applications. This course may be relevant, as it helps build a foundation in understanding the materials and fabrication techniques used in pressure vessel construction. A Materials Engineer may find the course's coverage of welding processes and NDT methods useful in evaluating the properties and performance of materials used in pressure vessels. One who wishes to become a Materials Engineer should take this course.
Reliability Engineer
Reliability Engineers are concerned with factors influencing a product's dependability. This course may be useful, as it helps build a foundation in the design, fabrication, and inspection of pressure vessels, which are critical components in Oil and Gas industry plants. A Reliability Engineer may find the course helps with its overview of NDT and hydro testing. A Reliability Engineer may also find the course's discussion on the documentation (MDRB) useful. One who wishes to become a Reliability Engineer should take this course.
Maintenance Engineer
Maintenance Engineers are responsible for ensuring the upkeep of equipment and machinery, which can include pressure vessels. This course may be useful, as it helps build a foundation in the design, fabrication, and inspection of pressure vessels. A Maintenance Engineer may find the course helps in familiarizing engineers with topics like shop fabrication. A Maintenance Engineer may also find the course's discussion on the documentation (MDRB) useful. One who wishes to become a Maintenance Engineer should take this course.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Pressure Vessel Fabrication -Mechanical Engineering, Oil&Gas.
This handbook provides a comprehensive overview of pressure vessel design principles and practices. It covers a wide range of topics, including stress analysis, fatigue analysis, and fracture mechanics. is valuable as additional reading for those seeking a deeper understanding of the theoretical aspects of pressure vessel design. It is commonly used by industry professionals and as a textbook in academic institutions.

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