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Kang, Youn-Bae, Kim, Nack Joon, Kim, Sung-Joon, and Suh, Dong Woo

Steel, ever-evolving material, has been the most preeminent of all materials since it can provide wide range of properties that can meet ever-changing requirements. In this course, we explore both fundamental and technical issues related to steels, including iron and steelmaking, microstructure and phase transformation, and their properties and applications.

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What's inside

Syllabus

Introduction to iron and steels
This course introduces the very first history of iron and steel. You will learn from where iron came from to the first production of iron by human industry. Information on the basic concept of iron and steel will be covered.
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Ferrous metallurgy and steel industry
This course explains the development of steel industry with the timeline on the history of iron and steel making processes. Information on the world production of steels and the importance of steel industry will also be treated.
Iron and steelmaking I: Ironmaking and raw materials
The next four courses cover the whole steel production process. This particular course covers the ironmaking from raw materials. Processes from the pretreatment of raw materials to the reaction inside the blast furnace are treated. Alternative ironmaking process to reduce the environmental problems will also be introduced.
Iron and steelmaking II: Pretreatment and BOF steelmaking
This course handles the steel making process which is converting the hot metal formed in the ironmaking process into steel. Hot metal pretreatment to decrease some of the impurities, and basic oxygen furnace (BOF) process to reach the required composition will be treated in detail. Related reactions and technics are also introduced.
Iron and steelmaking III: Other steelmaking route – EAF and STS, and secondary refining of liquid steel
Secondary refining processes to acquire the final composition of steel are covered in this course. Various facilities and processes of deoxidizing and degassing are explained. Other steelmaking routes of employing electric arc furnace (EAF) and processes are stainless steel (STS) production are also introduced.
Casting and rolling
This course handles the final processes of casting and rolling to obtain the final steel products. Casting to form semi-final products is explained with the main components and their functions. Rolling processes are treated separately into hot rolling and cold rolling.

Good to know

Know what's good
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Introduces the history of iron and steel, including the first production of iron by human industry
Provides a comprehensive overview of steelmaking processes, including ironmaking, steel production, and casting
Covers various steelmaking routes, including the electric arc furnace (EAF) and stainless steel (STS) production
Taught by experienced instructors who are recognized for their expertise in steel production and metallurgy
Suitable for those who seek a comprehensive understanding of iron and steel, its history, production processes, and applications
Covers the basic concepts of iron and steel, which may require additional resources for deeper understanding

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Reviews summary

Well-received overview of steel and iron technology

Learners largely agree that Ferrous Technology I is a well-received introduction to Iron and Steelmaking. They praise the easy to understand explanations and plenty of information about the entire steel production process from raw materials to finished products. The knowledgeable instructors and well-presented visuals make the learning experience engaging and informative. Many students are planning to continue with part 2 and recommend this course to others interested in the metallurgy field.
Students find the historical context of ferrous technology to be insightful and engaging.
"It starts by providing an interesting historical insight into primitive and medieval iron metallurgy, tells about steelmaking industry development, and then gives a very comprehensive overview of modern ironmaking and steelmaking technologies."
Learners express their appreciation for the knowledgeable instructors who deliver the complex information in a way that is easy to grasp.
"Really knowledgeable instructors and very well presented."
"The instructors teach the subjects in a lucid manner."
"The faculty were knowledgeable and explained the concepts very well."
Students appreciate the clear and simple explanations provided by the instructors.
"Very good and clear on how the steel production process works."
"The course is very informative and useful."
"I am a graduate of BS Metallurgical Engineering and just wanted to refresh and revisit one of the cores of metallurgy - which is iron and steelmaking."
"This course is so quick and easy to understand since the lecture gives the explanation through a simplified way also descriptive figures."
The course is said to provide learners with a wealth of information on ferrous technology.
"Great course and perfect course contents."
"This course is really interesting and useful."
"There are very few online courses on this subject."
"Ferrous Technology 1 is a brilliant course that is very comprehensive and thorough."
"I found this course on ferrous technology really interesting."
Some learners find the course materials to be difficult to understand due to a language barrier.
"The accent is a bit tough to understand and course is highly paced."
"Small amount of language barrier, but very will laid out and illustrated."
A small number of learners find the amount of information in the course to be overwhelming.
"The flow of information is too much at each point, hard to absorb everything."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Ferrous Technology I with these activities:
Review Introduction to Chemistry
Revisit the fundamentals of chemistry to enhance your comprehension of the chemical processes involved in steel production and properties.
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  • Read textbooks or online resources to refresh your memory on chemical concepts.
  • Solve practice problems and review chemical equations to strengthen your understanding.
Review High School or Undergraduate Physics
Brush up on your physics knowledge to strengthen your foundational understanding of the principles that underlie materials science.
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  • Review your notes, assignments, and exams from previous physics courses.
  • Take practice quizzes and solve problems to test your understanding.
Review Material Science
Refresh your knowledge of material science concepts and principles to strengthen your foundation for this course.
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  • Review key concepts in material science, such as atomic bonding, crystal structures, and mechanical properties.
  • Solve practice problems related to material properties and behavior.
  • Read journal articles or books on recent advancements in material science.
Nine other activities
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Organize Your Course Materials
Maintain a well-organized system for your notes, assignments, quizzes, and exams to facilitate effective review and retention of course material.
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  • Use a binder, notebook, or digital note-taking app to keep your notes organized.
  • File assignments, quizzes, and exams in a logical order.
  • Create a study guide that summarizes key concepts and formulas.
Explore Iron and Steel Production Processes
Enhance your understanding of iron and steel production processes through guided tutorials.
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  • Watch video tutorials on iron ore mining and processing.
  • Simulate steelmaking processes using online tools or software.
  • Follow step-by-step guides on different steelmaking techniques.
Solve Problems on Phase Transformations
Strengthen your problem-solving skills in phase transformations and enhance your ability to predict material properties.
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  • Study the principles of phase transformations and phase diagrams.
  • Solve practice problems on phase transformations, such as predicting the phases present in a given alloy at different temperatures.
  • Use software tools to simulate phase transformations and analyze the results.
Explore Online Tutorials on Steel Metallurgy
Enhance your understanding of steel metallurgy by seeking out and engaging with online tutorials that delve deeper into specific aspects of the subject.
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  • Identify reputable online platforms offering tutorials on steel metallurgy.
  • Choose tutorials that align with your learning goals and interests.
  • Follow the tutorials diligently, taking notes and completing any practice exercises.
Join a Study Group for Steel Metallurgy
Collaborate with fellow students to form a study group where you can discuss concepts, work on problems together, and reinforce your understanding of steel metallurgy.
Show steps
  • Find classmates who are interested in forming a study group.
  • Establish regular meeting times and study sessions.
  • Take turns leading discussions, presenting concepts, and solving problems.
Create a Glossary of Steel Terminology
Develop a comprehensive glossary of key steel-related terms to reinforce your understanding of the vocabulary used in the field.
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  • Compile a list of terms from your notes, textbooks, and online resources.
  • Define each term clearly and concisely.
  • Organize the terms alphabetically or by category.
Solve Practice Problems on Steel Properties
Sharpen your analytical skills by solving practice problems that focus on the properties and behavior of steel in various applications.
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  • Gather practice problems from textbooks, online resources, or your instructor.
  • Solve the problems using appropriate mathematical and scientific principles.
  • Check your solutions against provided answer keys or consult with your instructor.
Develop a Presentation on Microstructure Analysis
Solidify your understanding of microstructure analysis by creating a presentation on the techniques and applications.
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  • Research different microstructure analysis techniques, such as optical microscopy, SEM, and TEM.
  • Prepare samples for microstructure analysis.
  • Analyze the microstructure of steel samples using appropriate techniques.
  • Organize and present your findings in a clear and concise presentation.
Develop a Steel Industry Research Project
Conduct an in-depth research project on a specific aspect of the steel industry, such as its environmental impact, technological advancements, or economic significance.
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  • Choose a research topic and develop a research question.
  • Gather information from reliable sources, such as academic journals, industry reports, and government data.
  • Analyze and interpret your findings.
  • Write a research paper or create a presentation to share your results.

Career center

Learners who complete Ferrous Technology I will develop knowledge and skills that may be useful to these careers:
Metallurgical Engineer
Metallurgical Engineers develop and improve processes for extracting metals from ores and refining them. They also design and operate equipment for these processes. This course provides a strong foundation in the principles of metallurgy, which are essential for success in this field. The course covers topics such as the properties of metals, the extraction of metals from ores, and the refining of metals. This knowledge will help you to develop and improve processes for extracting and refining metals, which can lead to a more efficient and sustainable metal industry.
Materials Scientist
Materials Scientists research and develop new materials, as well as improve existing materials. They work in a variety of industries, including aerospace, automotive, and electronics. This course provides a strong foundation in the principles of materials science, which are essential for success in this field. The course covers topics such as the properties of materials, the synthesis of materials, and the characterization of materials. This knowledge will help you to develop and improve new materials, which can lead to the development of new products and technologies.
Chemical Engineer
Chemical Engineers design and operate chemical plants and processes. They work in a variety of industries, including pharmaceuticals, food, and energy. This course provides a strong foundation in the principles of chemical engineering, which are essential for success in this field. The course covers topics such as the design of chemical plants, the operation of chemical processes, and the control of chemical reactions. This knowledge will help you to design and operate chemical plants and processes more efficiently and safely.
Mechanical Engineer
Mechanical Engineers design and build machines and other mechanical devices. They work in a variety of industries, including manufacturing, automotive, and aerospace. This course provides a strong foundation in the principles of mechanical engineering, which are essential for success in this field. The course covers topics such as the design of machines, the analysis of stresses and strains, and the control of machines. This knowledge will help you to design and build machines and other mechanical devices that are more efficient, reliable, and safe.
Industrial Engineer
Industrial Engineers design and improve processes and systems in a variety of industries. They work to improve efficiency and productivity. This course provides a strong foundation in the principles of industrial engineering, which are essential for success in this field. The course covers topics such as the design of processes, the analysis of data, and the management of projects. This knowledge will help you to design and improve processes and systems that are more efficient and productive.
Manufacturing Engineer
Manufacturing Engineers plan and manage the production of goods. They work in a variety of industries, including automotive, aerospace, and electronics. This course provides a strong foundation in the principles of manufacturing engineering, which are essential for success in this field. The course covers topics such as the planning of production processes, the management of production schedules, and the control of production quality. This knowledge will help you to plan and manage the production of goods more efficiently and effectively.
Quality Control Inspector
Quality Control Inspectors ensure that products meet quality standards. They work in a variety of industries, including manufacturing, food, and pharmaceuticals. This course provides a strong foundation in the principles of quality control, which are essential for success in this field. The course covers topics such as the inspection of products, the analysis of data, and the management of quality control systems. This knowledge will help you to ensure that products meet quality standards and are safe for consumers.
Product Design Engineer
Product Design Engineers design and develop new products. They work in a variety of industries, including consumer products, medical devices, and automotive. This course provides a strong foundation in the principles of product design, which are essential for success in this field. The course covers topics such as the design of products, the analysis of user needs, and the development of prototypes. This knowledge will help you to design and develop new products that are more innovative, user-friendly, and successful.
Research Scientist
Research Scientists conduct research to advance scientific knowledge. They work in a variety of fields, including physics, chemistry, and biology. This course provides a strong foundation in the principles of scientific research, which are essential for success in this field. The course covers topics such as the design of experiments, the analysis of data, and the publication of research findings. This knowledge will help you to conduct research that is more rigorous, innovative, and impactful.
Technical Writer
Technical Writers create and edit technical documents, such as manuals, reports, and presentations. They work in a variety of industries, including manufacturing, software, and engineering. This course provides a strong foundation in the principles of technical writing, which are essential for success in this field. The course covers topics such as the planning of technical documents, the writing of clear and concise prose, and the use of graphics and visuals. This knowledge will help you to create and edit technical documents that are more effective and user-friendly.
Human Resources Manager
Human Resources Managers plan and manage the human resources of an organization. They work in a variety of industries, including manufacturing, healthcare, and education. This course provides a strong foundation in the principles of human resources management, which are essential for success in this field. The course covers topics such as the recruitment of employees, the development of training programs, and the management of employee relations. This knowledge will help you to plan and manage the human resources of an organization more effectively and efficiently.
Operations Manager
Operations Managers plan and manage the operations of an organization. They work in a variety of industries, including manufacturing, retail, and healthcare. This course provides a strong foundation in the principles of operations management, which are essential for success in this field. The course covers topics such as the design of operations processes, the management of inventory, and the scheduling of production. This knowledge will help you to plan and manage the operations of an organization more effectively and efficiently.
Sales Engineer
Sales Engineers sell technical products and services. They work in a variety of industries, including manufacturing, software, and engineering. This course provides a strong foundation in the principles of sales engineering, which are essential for success in this field. The course covers topics such as the identification of customer needs, the development of sales proposals, and the negotiation of contracts. This knowledge will help you to sell technical products and services more effectively and profitably.
Financial Analyst
Financial Analysts analyze financial data and make recommendations to investors. They work in a variety of industries, including banking, investment, and insurance. This course provides a strong foundation in the principles of financial analysis, which are essential for success in this field. The course covers topics such as the analysis of financial statements, the valuation of companies, and the development of investment strategies. This knowledge will help you to analyze financial data more effectively and make more informed investment decisions.
Marketing Manager
Marketing Managers plan and execute marketing campaigns. They work in a variety of industries, including consumer products, services, and manufacturing. This course provides a strong foundation in the principles of marketing, which are essential for success in this field. The course covers topics such as the development of marketing strategies, the management of marketing budgets, and the measurement of marketing results. This knowledge will help you to plan and execute marketing campaigns that are more effective and profitable.

Reading list

We've selected ten books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Ferrous Technology I.
Provides a clear and concise introduction to steel metallurgy, making it an excellent choice for students and professionals who need a basic understanding of the subject.
Provides a comprehensive overview of the microstructure and properties of materials, making it a valuable resource for students and professionals in the field.
Provides a clear and concise introduction to materials science for engineers, making it a good choice for students in the field.
Provides a comprehensive overview of the fundamentals of materials science and engineering, making it a valuable resource for students and professionals in the field.
Provides a comprehensive overview of the science and engineering of materials, making it a valuable resource for students and professionals in the field.
Provides a comprehensive overview of the properties and selection of irons, steels, and high-performance alloys, making it a valuable reference for engineers and professionals in the field.
Provides a comprehensive overview of fatigue and fracture, making it a valuable reference for engineers and professionals in the field.

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