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Micro and Nanofabrication (MEMS)

Juergen Brugger and Martin Gijs

Microfabrication and nanofabrication are the basis of manufacturing for nearly all modern miniaturized systems that are ubiquitously used in our daily life. Examples include; computer chips and integrated sensors for monitoring our environment, cars, mobile phones, medical devices and more.

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Microfabrication and nanofabrication are the basis of manufacturing for nearly all modern miniaturized systems that are ubiquitously used in our daily life. Examples include; computer chips and integrated sensors for monitoring our environment, cars, mobile phones, medical devices and more.

Micro- and nanofabrication can be taught to students and professionals by textbooks and ex-cathedra lectures, but the real learning comes from seeing the manufacturing steps as they happen.

In this engineering course, we will go a step beyond classroom teaching to not only explain the basics of each fabrication step but also show you how it’s done through video sequences and zooming into the equipment.

What's inside

Learning objectives

  • How to select the correct fabrication process for a specific micro-device or microsystem
  • Establish the workflow for the cleanroom processes
  • Identify how physical and chemical phenomena govern miniaturized systems for various applications
  • Resource planning for a given microsystem fabrication

Syllabus

Week 1: MEMS and cleanroom introductionThis module introduces the basics of electromechanical systems (MEMS) and cleanroom fabrication. Week 2: Chemical vapor deposition (CVD)This module on chemical vapor deposition or CVD describes in detail basic principles of CVD and will show you the cleanroom infrastructure that is used to run a CVD process. Week 3: Physical vapor deposition (PVD)This module on physical vapor deposition describes in details the two main PVD methods; thermal evaporation and sputtering. Week 4: LithographyThis module on lithography describes in details the two main resist patterning methods: optical and electron beam lithography. Week 5: Dry etchingThis module on dry etching describes etching in a gas environment. We will introduce etching directionality and anisotropy and give a few simple rules for choosing dry etching processes for specific materials in a plasma reactor and provide theoretical concepts that characterize a plasma in a dry etching equipment. Week 6: Wet etchingThis module on wet etching describes etching in a liquid environment. We will introduce anisotropic wet etching of silicon substrates, where certain lattice planes are etched and others not, isotropic etching of silicon, and finally thin membrane microfabrication techniques using wet etching. Week 7: Inspection and metrologyThis module describes methods of inspection and metrology based on four technique categories: optical, mechanical, charged beam and electrical.

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Provides a firm grounding in the fundamental concepts and practical skills of micro- and nanofabrication, which are vital for understanding and applying miniaturized systems in real-world applications
Goes beyond theoretical knowledge by offering video demonstrations and close-up views of equipment, allowing learners to visualize the fabrication processes in action
Covers a wide range of topics essential for micro- and nanofabrication, including chemical vapor deposition, physical vapor deposition, lithography, dry and wet etching, and inspection and metrology
Led by instructors with expertise in the field of micro- and nanofabrication, ensuring the delivery of up-to-date and industry-relevant content

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Micro and Nanofabrication (MEMS) with these activities:
Join a microfabrication study group
Joining a microfabrication study group will give you the opportunity to learn from and collaborate with other students.
Browse courses on Microfabrication
Show steps
  • Find a microfabrication study group that you are interested in.
  • Attend the study group meetings regularly.
  • Participate in the discussions.
  • Help other students with their understanding of the material.
Create a compilation of microfabrication resources
Creating a compilation of microfabrication resources will help you organize your learning and make it easier to find the information you need.
Browse courses on Microfabrication
Show steps
  • Gather microfabrication resources from online sources, textbooks, and journals.
  • Organize the resources by topic.
  • Create a document or website to share your compilation with others.
Follow guided tutorials on microfabrication processes
Following guided tutorials will help you deepen your understanding of the different microfabrication processes.
Browse courses on Chemical Vapor Deposition
Show steps
  • Find online tutorials on the specific microfabrication process you are interested in.
  • Follow the steps in the tutorial carefully.
  • Take notes on the key concepts and techniques.
  • Try to apply the techniques you learned to your own projects.
Four other activities
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Solve practice problems on microfabrication
Solving practice problems will help you test your understanding of the concepts and techniques of microfabrication.
Browse courses on Microfabrication
Show steps
  • Find practice problems online or in textbooks.
  • Try to solve the problems on your own.
  • Check your answers against the solutions.
  • Review the concepts and techniques that you struggled with.
Contribute to an open-source microfabrication project
Contributing to an open-source microfabrication project will give you experience with real-world microfabrication projects.
Browse courses on Microfabrication
Show steps
  • Find an open-source microfabrication project that you are interested in.
  • Contact the project maintainers and express your interest in contributing.
  • Review the project documentation and code.
  • Make a contribution to the project.
Design and fabricate a simple microdevice
Designing and fabricating a simple microdevice will give you hands-on experience with the microfabrication process.
Browse courses on Microfabrication
Show steps
  • Come up with an idea for a simple microdevice.
  • Design the microdevice using CAD software.
  • Fabricate the microdevice using the microfabrication process.
  • Test the microdevice and evaluate its performance.
Participate in a microfabrication competition
Participating in a microfabrication competition will challenge you to push the boundaries of your knowledge and skills.
Browse courses on Microfabrication
Show steps
  • Find a microfabrication competition that you are interested in.
  • Form a team or work on your own.
  • Develop a concept for your microdevice.
  • Design and fabricate the microdevice.
  • Submit your microdevice to the competition.

Career center

Learners who complete Micro and Nanofabrication (MEMS) will develop knowledge and skills that may be useful to these careers:
Nanotechnologist
The field of nanotechnology relies heavily on the processes of micro- and nanofabrication. As a Nanotechnologist, you will be responsible for understanding the mechanisms, characterization, and implementation of fabrication techniques. This course will provide you with the skill set needed to succeed in this field.
MEMS Designer
MEMS Designers specialize in the design and implementation of micro-electromechanical systems, which are fabricated using processes like lithography and etching. As a MEMS Designer, understanding micro- and nanofabrication is central to your work. This course will provide you with the knowledge and skills necessary to succeed in this field.
Nanofabrication Engineer
As a Nanofabrication Engineer, you will be responsible for the design and creation of structures and devices on a nanoscale. This course has been structured to provide you with a solid foundation in the core principles of nanofabrication, including processes like lithography and etching.
Microfabrication Engineer
This course is an excellent fit for Microfabrication Engineers. As a Microfabrication Engineer, you specialize in the design and manufacturing of micro-devices. By taking this course, you can enhance your understanding of fabrication techniques and processes, and learn about the latest developments in the field.
Microsystems Engineer
Microsystems Engineers are responsible for the design and development of miniaturized systems. Understanding micro- and nanofabrication techniques is crucial for Microsystems Engineers, as they are used in the manufacturing of these systems. This course will provide you with a comprehensive understanding of these techniques, giving you a competitive edge in this demanding field.
Electronic Engineer
Implementation of micro- and nanofabrication techniques is at the heart of electronic engineering. As an Electronics Engineer, you will use your knowledge of fabrication processes to build computer chips and enhance the functionality of silicon-based devices. To advance your career, you may want to take this course to reinforce your understanding of fabrication processes.
Semiconductor Device Engineer
Developing and optimizing semiconductor devices heavily involves micro- and nanofabrication techniques. This course will help Semiconductor Device Engineers gain a thorough understanding of these processes and their applications in electronic devices. With the knowledge you'll gain from taking this course, you'll be able to design and manufacture cutting-edge semiconductor devices.
Materials Scientist
Fabrication plays a vital role in the development and optimization of materials for various applications. As a Materials Scientist, you will use your understanding of micro- and nanofabrication to develop cutting-edge materials for use in fields such as electronics, energy, and biomedical engineering.
Photonics Engineer
Designing and developing photonic devices requires a deep understanding of micro- and nanofabrication techniques. This course will give you a solid foundation in these techniques, which you can apply to the design and fabrication of novel photonic devices. Taking this course will enhance your skills as a Photonics Engineer.
Manufacturing Engineer
Understanding the principles of micro- and nanofabrication is vital for Manufacturing Engineers, as these techniques are used in the fabrication of micro- and nanoscale devices. Taking this course can provide you with the necessary knowledge to excel in this field, and to develop and optimize manufacturing processes for advanced technologies.
Biomedical Engineer
In the field of biomedical engineering, micro- and nanofabrication are used in the development of medical devices and systems. Understanding these fabrication techniques will give you an advantage as a Biomedical Engineer. This course can help you learn how to apply micro- and nanofabrication to the design and development of innovative biomedical technologies.
Optical Engineer
Optical Engineers work with the design and development of optical systems and devices. Micro- and nanofabrication processes are used to manufacture many optical components and devices. This course will provide you with a foundation in the principles of micro- and nanofabrication, which will help you to succeed as an Optical Engineer.
Process Engineer
Process Engineers are responsible for the development and optimization of manufacturing processes. This course will provide you with a solid understanding of the principles and applications of micro- and nanofabrication, which will be invaluable as you work to improve manufacturing processes across various industries.
Quality Control Engineer
Quality Control Engineers are responsible for ensuring that products meet specifications and standards. This course may be useful for Quality Control Engineers in the micro- and nanofabrication industry, as it will provide you with a deeper understanding of fabrication processes and quality control techniques. This knowledge can help you to ensure the quality and reliability of micro- and nanoscale devices.
Research Scientist
This course may be useful for research scientists working in fields related to micro- and nanotechnology. It will provide you with a comprehensive understanding of micro- and nanofabrication techniques, as well as the latest advancements in the field. This knowledge can support your research endeavors and help you make groundbreaking contributions to the field.

Reading list

We've selected 20 books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Micro and Nanofabrication (MEMS).
Can serve as a good textbook for the course. It offers a comprehensive perspective on the field of microfabrication.
This textbook provides a solid foundation in microfabrication engineering, and covers both the theoretical and practical aspects of the field. It valuable resource for students and professionals alike.
Provides a comprehensive overview of the basic principles, processes, and applications of micro and nanofabrication technologies.
Introduces fundamental microfabrication techniques and their applications. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
This textbook provides a comprehensive overview of microfabrication processes, materials, and applications. It valuable resource for both students and professionals in the field.
Introduces foundational principles of micro- and nanofabrication processes. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
Focuses on the principles and applications of nanoscale fabrication, and provides a valuable resource for those working in this rapidly growing field.
Provides a comprehensive guide to MEMS design, covering topics from materials selection to packaging. It is particularly useful for those interested in the design and application of MEMS devices.
Covers microsystem design. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
Provides a comprehensive overview of microsystems packaging, including materials, processes, and reliability. It useful reference for those working in the field of MEMS packaging.
Covers MEMS and Microsystems design and manufacture. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
Covers the basic concepts of the physics of fluid flow at the micro- and nanoscale. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
Covers microfabrication and nanomanufacturing processes and applications. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
Covers an introduction to MEMS. It is written as a textbook and would serve as a good reference for learners who wish to obtain a deeper understanding of the theoretical underpinnings of the course materials.
Provides a comprehensive overview of the fundamental principles and applications of microelectronics circuit analysis and design.
Provides an accessible introduction to nanoelectronics, which is closely related to microfabrication.
Provides a comprehensive overview of the fundamental principles and applications of solid-state electronics.
Provides a comprehensive overview of the fundamental principles and applications of physics of semiconductor devices.
Provides a comprehensive overview of the fundamental principles and applications of MEMS and microsystems fabrication and applications.

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