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Mouhammad Hamsho and Kemalaldin Hamso

This first Course of the series, is Purely about  Mechanical Machine Design.

You cannot apply Machine & Industrial Automation Control And Monitoring, without having a Machine to control in the first place.

That's what this course is about, getting you introduced to :

1. What are all of those moving parts we see in Industrial Machines

2. What types of production lines can those parts actually make.

Welcome to you in the first course of the five Courses Series about Robotics, Mechatronics and Industrial Automation.

Read more

This first Course of the series, is Purely about  Mechanical Machine Design.

You cannot apply Machine & Industrial Automation Control And Monitoring, without having a Machine to control in the first place.

That's what this course is about, getting you introduced to :

1. What are all of those moving parts we see in Industrial Machines

2. What types of production lines can those parts actually make.

Welcome to you in the first course of the five Courses Series about Robotics, Mechatronics and Industrial Automation.

In this first Theoretical  course you will learn about:

  • Shafts, Pulleys, Gears, Belts, Bearings, and all of those moving parts

  • Sizing Machine Motors according to the mechanical load

  • Machine manufacturing materials like Stainless steel and Plastics

  • Conveyor systems design theory and Conveyor types

  • Single/Three Axis Linear Motion systems design theory

  • Storage systems and Discharge

  • Feeding systems in assembly lines and their Types

  • End Effectors for Milling and Pick and place applications

  • Most famous industrial Robotics

  • Algorithm used to Control Industrial Robotics

  • A sum it all study case

  • And tons of Quizzes.

Why should you learn Machine Theory and Industrial Design?

Tons and tons of tutorials are out there teaching about Control, Electronics and Machine Programming. But the courses actually talking about the bones of all of this is almost never existence. I'm here to introduce you to  the basics of Mechanical Systems used In Industrial and Manufacturing Environment.

What to expect after completing this Course?

  • Have a foundation about mechanical parts

  • Be able to brain storm to design new machine

  • Understand the different types of Production Lines

  • Be able to identify production line and parts by sight

This is course #1/5 in the  Robotics & Mechatronics Series. The purpose of this series is to be able to design machines, control them, Digital Twin them, and then actually build them.

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What's inside

Syllabus

Mechanical Parts
Overview
Machine Frames
Manufacturing Materials
Read more

Let's answer the following Questions to enhance your understanding of Machine Frames & Materials.

Some of the questions might not be covered in the Lectures, try your best to conclude the answer. Those questions are added to enhance your knowledge regarding this topic.

Traffic lights

Read about what's good
what should give you pause
and possible dealbreakers
Introduces the foundational mechanical concepts necessary for designing and understanding industrial machines, which is often overlooked in control and programming-focused courses
Covers a wide range of mechanical components, such as shafts, pulleys, gears, and bearings, providing a comprehensive overview of machine elements
Explores various types of production lines and their components, enabling learners to identify and understand different industrial automation setups
Includes a case study on bottle filling and capping, offering a practical application of the concepts learned throughout the course
Is the first course in a five-part series, suggesting a structured and in-depth exploration of robotics, mechatronics, and industrial automation
Requires learners to answer questions about machine frames and materials, some of which may not be covered in the lectures, which may pose a challenge to some learners

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Reviews summary

Foundation in machine theory for automation

According to learners, this course provides a strong foundation in machine theory and production lines, covering essential mechanical components often missed in other automation courses. Students appreciate the practical examples and case studies, which help ground the theoretical concepts. The quizzes are found helpful for testing understanding. While the course introduces a wide breadth of topics, some learners note that a basic engineering background is beneficial to fully grasp the material. Overall, it is seen as a highly valuable starting point for understanding the mechanical backbone of industrial automation systems.
Quizzes reinforce understanding
"Quizzes after each section helped test what I learned."
"Found the quizzes useful for review."
"They were a good way to check my grasp of the concepts."
"Liked the quizzes as they cemented the material."
Real-world applications demonstrated
"The case study on bottle filling was very insightful."
"Examples using actual machine parts made the theory clearer."
"Helped me visualize how these components are used in industry."
"Seeing how concepts apply to production lines was very useful."
Essential mechanical principles discussed
"Covers the mechanical parts and theory that are crucial but often skipped."
"Finally, a course focusing on the machine itself, not just the control!"
"Provided a good base for understanding how industrial machines work."
"Great course focusing on mechanical design part of automation which is essential."
Many topics introduced, some briefly
"Covers a lot quickly; wished some topics were covered deeper."
"Felt like an introduction to many things rather than mastering a few."
"A good overview, but not enough detail for practical design work yet."
"Useful introduction, but would need more specific courses for expertise."
Requires some engineering knowledge
"Beneficial to have some basic engineering background."
"Might be challenging without prior physics or mechanics."
"I found some parts quite theoretical and needed extra reading."
"Good if you have an engineering mindset, maybe tough otherwise."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Robotics & Mechatronics 1: Machine Theory & Production Lines with these activities:
Review Basic Physics Concepts
Reviewing basic physics concepts will provide a solid foundation for understanding the mechanical principles discussed in the course, especially motor sizing and motion systems.
Browse courses on Newtonian Mechanics
Show steps
  • Review notes from previous physics courses.
  • Work through practice problems related to force, motion, and energy.
  • Watch online videos explaining fundamental physics concepts.
Read 'Fundamentals of Machine Elements' by Bernard Hamrock
Reading this book will provide a deeper understanding of the mechanical parts covered in the course, enhancing your ability to design and analyze machine systems.
Show steps
  • Obtain a copy of 'Fundamentals of Machine Elements'.
  • Read chapters related to shafts, bearings, gears, and fasteners.
  • Work through example problems in the book.
Practice Motor Sizing Calculations
Performing repetitive exercises on motor sizing calculations will reinforce your understanding of how to select the appropriate motor for a given mechanical load.
Show steps
  • Find practice problems on motor sizing calculations.
  • Work through the problems, showing all steps in the calculations.
  • Check your answers against the solutions.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Follow Online Tutorials on Conveyor System Design
Following tutorials on conveyor system design will provide practical insights into the design considerations and common configurations used in production lines.
Show steps
  • Search for online tutorials on conveyor system design.
  • Follow along with the tutorials, building a simple conveyor system model.
  • Experiment with different conveyor types and configurations.
Create a Presentation on Industrial Robot Types
Creating a presentation on industrial robot types will reinforce your understanding of the different robot configurations and their applications in manufacturing.
Show steps
  • Research different types of industrial robots (SCARA, Delta, Collaborative).
  • Prepare slides with information on each robot type, including their advantages and disadvantages.
  • Include examples of real-world applications for each robot type.
  • Practice delivering the presentation.
Design a Simple Pick-and-Place Robot Arm
Starting a project to design a pick-and-place robot arm will allow you to apply the concepts learned in the course, such as motor sizing, end effector design, and linear motion systems.
Show steps
  • Define the specifications for the robot arm (reach, payload, speed).
  • Select appropriate motors, actuators, and end effectors.
  • Create a CAD model of the robot arm.
  • Analyze the robot arm's kinematics and dynamics.
Study 'Mechatronics Electronic Control Systems in Mechanical and Electrical Engineering' by W Bolton
Studying this book will help you understand the broader context of mechatronics and how mechanical systems integrate with electronic control systems.
Show steps
  • Obtain a copy of 'Mechatronics' by W Bolton.
  • Read chapters related to control systems, sensors, and actuators.
  • Relate the concepts in the book to the mechanical systems discussed in the course.

Career center

Learners who complete Robotics & Mechatronics 1: Machine Theory & Production Lines will develop knowledge and skills that may be useful to these careers:
Machine Designer
A Machine Designer designs new machinery or modifies existing machines to improve their performance or functionality. This course directly addresses machine theory and design, making it highly relevant for this career. The course's detailed coverage of mechanical parts, motor sizing, and manufacturing materials provides the foundational knowledge needed for machine design. The course also assists the learner in brainstorming in order to design a new machine. The machine designer will appreciate the coverage of industrial environments.
Mechanical Designer
A Mechanical Designer creates detailed designs and drawings for mechanical components and systems. This course emphasizes the mechanical parts of machines, covering topics such as shafts, bearings, gears, and motors. The course will be valuable to those who wish to create new machine designs, and this course will also guide the mechanical designer through production line types. With a strong focus on the basics of mechanical systems, this course provides valuable knowledge for mechanical design.
Mechatronics Engineer
A Mechatronics Engineer designs, develops, and tests automated and robotic systems. This course helps build a foundation in the mechanical aspects of mechatronics, which are crucial for understanding how to design and integrate mechanical systems with electronic controls. With its coverage of machine components like shafts, pulleys, gears, and bearings, the course provides essential knowledge for any aspiring mechatronics engineer. Moreover, the course's inclusion of topics like conveyor systems, linear motion systems, and end effectors provides an overview of the systems a mechatronics engineer might encounter, making it a valuable starting point.
Robotics Engineer
A Robotics Engineer designs, builds, and programs robots for various applications. This course introduces the fundamental mechanical concepts behind robotics, which is essential for understanding how robots move and function. The course delves into topics such as industrial robots, end effectors, and kinematic principles. Moreover, this course can help one to identify different robot types by sight. Because the course covers industrial robot algorithms, it may be useful to those who wish to become robotics engineers.
Mechanical Engineer
A Mechanical Engineer researches, designs, develops, manufactures, and tests mechanical devices and systems. This course helps build a foundation in the machine design. With its coverage of machine components like shafts, pulleys, gears, and bearings, the course provides essential knowledge for any aspiring Mechanical Engineer. Moreover, the course's inclusion of topics like conveyor systems, linear motion systems, and end effectors provides an overview of the systems a Mechanical Engineer might encounter, making it a valuable starting point.
Automation Engineer
An Automation Engineer designs and implements automated systems to improve efficiency and productivity in manufacturing and other industries. This course introduces the mechanical components of automated systems, such as conveyors, feeders, and robotic arms. The course will be relevant in particular because it discusses industrial automation systems. An automation engineer must understand machine design, and this course will bring them closer to that understanding.
Automation Technician
An Automation Technician helps to implement and maintain automated systems. This course helps build an understanding of machine components, and the different types of production lines. The automation technician will be prepared to identify different types of production lines. This course is especially useful because it covers topics such as end effectors, robot algorithms, and also product storage systems.
Manufacturing Engineer
A Manufacturing Engineer improves manufacturing processes and designs efficient production lines. This course introduces the mechanical aspects of production lines, including conveyor systems, feeding systems, and storage systems. The course is also useful because it covers various manufacturing material types. A manufacturing engineer will find this course helpful because of its focus on mechanical design in manufacturing environments.
Field Service Engineer
A Field Service Engineer installs, maintains, and repairs complex equipment at customer sites. This course provides a solid foundation in the mechanical parts and systems. The course's coverage of topics such as shafts, bearings, gears, and motors provides an overview of the components a Field Service Engineer will encounter, making it a valuable resource. A Field Service Engineer will be able to better identify parts by sight thanks to this course.
Control Systems Engineer
A Control Systems Engineer designs and implements control systems for automated processes. This course emphasizes the mechanical aspects of machines, which are essential for understanding how to design control systems that effectively manage mechanical systems. The course is particularly useful because it discusses control of industrial robots. The control systems engineer will also appreciate the discussion of motors and motor sizing.
Industrial Mechanic
An Industrial Mechanic installs, maintains, and repairs industrial machinery. This course provides a solid foundation in the mechanical parts and systems used in industrial machines. The course's coverage of topics such as shafts, bearings, gears, and motors provides an overview of the components an industrial mechanic will encounter, making it a valuable resource. An industrial machanic will be able to identify parts by sight thanks to this course.
Production Supervisor
A Production Supervisor oversees production processes and ensures that production targets are met. This course helps build an understanding of production line types, machine components, and automation systems, which are all crucial for effective production supervision. The course may be useful because it provides a foundation in the mechanical parts used in industrial and manufacturing environments. In this way, the role of production supervisor becomes easier.
Project Engineer
A Project manager is responsible for ensuring that engineering projects are completed on time, on budget, and to the required quality standards. This course helps build an understanding of machine components, and the different types of production lines. This course also assists the project manager in designing a new machine. The project engineer may find this course useful when dealing with engineering teams.
Industrial Designer
An Industrial Designer focuses on the aesthetics, ergonomics, and functionality of manufactured products. While this role often involves a broader scope than just machines, this course provides valuable insights into the mechanical aspects of industrial equipment. The course is especially helpful because it discusses manufacturing material and machinery. This grounding helps the industrial designer to be more effective.
Product Manager
A Product Manager guides the development and launch of new products. While a product manager may not need to be an expert in mechanical design, this course may be useful because it provides a basic understanding of machine design, manufacturing materials, and production lines. This knowledge can be valuable when working on products that involve mechanical components or automated manufacturing processes. A product manager will have their work made easier by this basic knowledge.

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Robotics & Mechatronics 1: Machine Theory & Production Lines.
Provides a comprehensive overview of machine elements, covering topics such as shafts, bearings, gears, and fasteners. It valuable reference for understanding the design and function of mechanical components used in industrial machines. The book offers in-depth explanations and practical examples, making it suitable for both students and practicing engineers. It can be used as a reference during the course and for future machine design projects.
Provides a broad overview of mechatronics systems, integrating mechanical, electrical, and computer engineering principles. It is useful for understanding the control aspects of robotics and automation. While the course focuses on the mechanical aspects, this book provides valuable context for the overall system design. It is best used as additional reading to broaden your understanding of mechatronics.

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