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The Wiring Wizard

This course is bootcamp for push button 3 phase motor controls.

Learn how to design and wire up 7 essential 3 phase motor control circuits.

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This course is bootcamp for push button 3 phase motor controls.

Learn how to design and wire up 7 essential 3 phase motor control circuits.

In this course we will learn about 3 phase squirrel cage motors and the different ways of connecting them. We will learn about contactors, thermal overloads, relays, circuit protection, indicator lights, push buttons, an off delay timer relay, an on delay timer relay, a power supply and a dc injection brake. We will look at how all these parts work and how they are used in conjunction with each other to control 3 phase motors.

The first circuit we look at is the staple of motor controls, the DOL starter. We start off nice and easy by designing the power circuit. The power circuit is the base that we will work from for all of our circuits in the course. We will explain the characteristics of the power circuit and then build up the control circuit step by step, lesson by lesson, until we end up with a fully functioning DOL starter for a 3 phase motor. After we have designed our DOL circuit we will then wire it up from scratch and check it's operation.

Like the DOL starter, we will comprehensively learn another 6 motor control circuits such as reverse, on delay, off delay, star/delta, various mixed voltage circuits and a dc injection braking circuit. We look at some practical applications for these circuits and we also discuss some of the different ways to design them. To keep things fresh we will mix up the supply voltages, so that no matter where you come from around the world the skills learnt in this course will be easily transferable.

If you're keen on learning 3 phase motor controls, get your pen ready so we can start drawing up the control circuits together.

What is covered in the course:

  • Introduction: Different supply voltages, schematics.

  • Learn the parts: 3 phase squirrel cage induction motor, contactors, thermal overloads, relays, circuit protection, push buttons, indicator lights, power supply, off delay timer relay, on delay timer relay, dc injection brake.

  • Control circuit design, wiring and operation: DOL, reverse, on delay, off delay, start/delta, mixed voltage, dc injection braking.

Are you ready to upskill?

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What's inside

Learning objectives

  • How to design and wire up 7 essential 3 phase motor control circuits, push button operated.
  • Dol, reverse, on delay, off delay, star/delta, mixed voltage, dc injection braking.
  • 3 phase squirrel cage motor characteristics and connections.
  • How the parts that make up motor control systems operate and how they are used in a circuit.
  • The difference between star and delta formations.

Syllabus

Introduction
Course Introduction
Getting Started
Getting Started - Voltages
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Getting Started - Schematics
Learning The Parts
Learning The Parts - 3 Phase Motor
Learning The Parts - 3 Phase Motor Connections
Learning The Parts - Contactor
Learning The Parts - Overload
Learning The Parts - Circuit Protection
Learning The Parts - Relays
Learning The Parts - Push Buttons
Learning The Parts - Indicator Lights
DOL
DOL - Introduction
DOL - Power - Schematic
Basic Control - Schematic (Inch)
DOL - Power & Basic Control - Wiring
DOL - Power & Basic Control - Operation
DOL - Hold In Contract - Schematic
DOL - Hold In Contract - Wiring
DOL - Hold In Contract - Operation
DOL - Emergency Stop - Schematic
DOL - Emergency Stop - Wiring
DOL - Emergency Stop - Operation
DOL - Indicator Lights - Schematic
DOL - Indicator Lights - Wiring
DOL - Indicator Lights - Operation
DOL - No Neutral! - Schematic
DOL - No Neutral! - Wiring & Operation
DOL - Missing Parts!
Quick Tip - Overloads
Reverse
Reverse - Introduction
Reverse - Power - Schematic
Reverse - Missing Parts & Wiring!
Reverse - Control - Schematic
Reverse - Power - Wiring
Reverse - Control - Wiring
Reverse - Operation
Reverse - Indicator Lights - Schematic
Reverse - Indicator Lights - Wiring
Reverse - Indicator Lights - Operation
Reverse - Quiz
On Delay
On Delay - Introduction
On Delay - New Part
On Delay - Schematic
On Delay - Wiring
On Delay - Operation
On Delay - Hold In Contact & Indicator Lights - Schematic
On Delay - Hold In Contact & Indicator Lights - Wiring
On Delay - Hold In Contact & Indicator Lights - Operation
On Delay - Missing Wiring!
Off Delay
Off Delay - Introduction
Off Delay - New Part
Off Delay - Schematic
Off Delay - Wiring
Off Delay - Operation
Off Delay - Quiz
Off Delay - Indicator Lights - Schematic
Off Delay - Indicator Lights - Wiring
Off Delay - Indicator Lights - Operation
Off Delay - Strange Circuit!
Star/Delta
Star/Delta - Introduction
Star/Delta - Why?
Star/Delta - Rules
Star/Delta - Connections
Star/Delta - Power - Schematic
Star/Delta - Control - Schematic
Star/Delta - How It Works
Star/Delta - Quiz
Star/Delta - Power - Wiring
Star/Delta - Control - Wiring
Star/Delta - Operation
Quick Tip - D Class Protection
Star/Delta - Indicator Lights - Schematic
Star/Delta - Indicator Lights - Wiring
Star/Delta - Indicator Lights - Operation
Star/Delta - Incomplete Circuit
Mixed Voltage Circuits
Mixed Voltage Circuits - Introduction
Mixed Voltage Circuits - New Part
Mixed Voltage Circuits - 1st Schematic
Mixed Voltage Circuits - 2nd Schematic
Mixed Voltage Circuits - 2nd Schematic - Wiring
Mixed Voltage Circuits - 2nd Schematic - Operation
Mixed Voltage Circuits - 3rd Schematic
DC Injection Braking
DC Injection Brake - Introduction
DC Injection Brake - How?
DC Injection Brake - New Part
DC Injection Brake - Power - Schematic
DC Injection Brake - Control - Schematic
DC Injection Brake - Brake Variations
DC Injection Brake - Brake Selection
DC Injection Brake - Power - Wiring

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Explores several varieties and applications of industrial motor control circuits
Provides detailed and step-by-step instructions for wiring up basic 3 phase motor control circuits
Covers advanced topics like DC injection braking, which is not commonly seen in other resources
Offers hands-on practice by guiding students through the wiring and testing of real-world circuits
Assumes prior knowledge in basic electrical concepts and terminology, which may limit accessibility for complete beginners
Focuses on push button operated circuits, which may not be comprehensive enough for all industrial applications

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in 3 Phase Motor Control Bootcamp with these activities:
Practice designing DOL motor control circuits
Practice will strengthen your understanding and ability to design DOL motor control circuits.
Show steps
  • Draw the schematic diagram of a DOL motor control circuit.
  • Identify the components of the circuit.
  • Describe the operation of the circuit.
Show all one activities

Career center

Learners who complete 3 Phase Motor Control Bootcamp will develop knowledge and skills that may be useful to these careers:
Electrical Engineer
Electrical Engineers design, develop, test, and supervise the installation and maintenance of electrical systems and equipment used in a wide variety of industries. Whether specializing in power generation, distribution, or the development of new technologies, some Electrical Engineers specifically work with high-voltage circuits. This course may be useful as it covers the design and wiring of 3 phase motor controls, which are used in high-voltage circuits. Furthermore, this course covers topics such as circuit protection and relays, which are essential for the safe operation of electrical systems.
Electrical Maintenance Technician
Electrical Maintenance Technicians maintain and repair electrical systems and equipment in a variety of settings, including factories, hospitals, and schools. This course may be useful to an Electrical Maintenance Technician as it teaches how to design and wire 3 phase motor controls, as well as how to use common electrical components such as contactors and overloads.
Electrician
Electricians install, maintain, and repair electrical systems and equipment. They may work in residential, commercial, or industrial settings. This course may be useful to an electrician as it teaches how to design and wire 3 phase motor controls, as well as how to use common electrical components such as contactors and overloads.
Electronics Engineer
Electronics Engineers design, develop, test, and supervise the installation and maintenance of electronic systems and equipment. They may work in a variety of industries, including telecommunications, aerospace, and manufacturing. This course may be useful as it covers the design and wiring of 3 phase motor controls, which are used in electronic systems. Furthermore, this course covers topics such as circuit protection and relays, which are essential for the safe operation of electronic systems.
Electrical Designer
Electrical Designers design and develop electrical systems for a variety of applications, including residential, commercial, and industrial settings. This course may be useful as it covers the design and wiring of 3 phase motor controls, which are used in electrical systems. Furthermore, this course covers topics such as circuit protection and relays, which are essential for the safe operation of electrical systems.
Electrical Inspector
Electrical Inspectors ensure that electrical systems and equipment meet code requirements and are safe for use. This course may be useful to an Electrical Inspector as it teaches how to design and wire 3 phase motor controls, as well as how to use common electrical components such as contactors and overloads.
Electrical Project Manager
Electrical Project Managers plan, coordinate, and oversee electrical construction projects. This course may be useful as it covers the design and wiring of 3 phase motor controls, which are used in electrical systems. Furthermore, this course covers topics such as circuit protection and relays, which are essential for the safe operation of electrical systems.
Industrial Automation Technician
Industrial Automation Technicians design, install, and maintain automated systems used in a variety of industries. This course may be useful to an Industrial Automation Technician as it teaches how to design and wire 3 phase motor controls, as well as how to use common electrical components such as contactors and overloads.
Electrical Construction Manager
Electrical Construction Managers oversee the construction and installation of electrical systems in a variety of settings, including residential, commercial, and industrial buildings. This course may be useful as it covers the design and wiring of 3 phase motor controls, which are used in electrical systems. Furthermore, this course covers topics such as circuit protection and relays, which are essential for the safe operation of electrical systems.
Maintenance Manager
Maintenance Managers oversee the maintenance and repair of equipment and facilities in a variety of settings, including factories, hospitals, and schools. This course may be useful to a Maintenance Manager as it teaches how to design and wire 3 phase motor controls, as well as how to use common electrical components such as contactors and overloads.
Power Plant Operator
Power Plant Operators control and monitor the operation of power plants that generate electricity. This course may be useful to a Power Plant Operator as it teaches about 3 phase motor controls, which are used in power plants to control the flow of electricity.
Control Systems Engineer
Control Systems Engineers design, develop, and maintain control systems for a variety of applications, including manufacturing, robotics, and transportation. This course may be useful to a Control Systems Engineer as it teaches about 3 phase motor controls, which are used in control systems to control the flow of electricity.
Instrumentation and Control Technician
Instrumentation and Control Technicians install, maintain, and repair instrumentation and control systems used in a variety of industries, including manufacturing, power generation, and water treatment. This course may be useful to an Instrumentation and Control Technician as it teaches how to design and wire 3 phase motor controls, as well as how to use common electrical components such as contactors and overloads.
Robotics Engineer
Robotics Engineers design, develop, and maintain robots used in a variety of applications, including manufacturing, healthcare, and space exploration. This course may be useful as it covers the design and wiring of 3 phase motor controls, which are used in robots to control the movement of their joints. Furthermore, this course covers topics such as circuit protection and relays, which are essential for the safe operation of robots.
Automation Engineer
Automation Engineers design, develop, and maintain automated systems used in a variety of industries, including manufacturing, robotics, and transportation. This course may be useful to an Automation Engineer as it teaches about 3 phase motor controls, which are used in automated systems to control the flow of electricity.

Reading list

We've selected ten books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in 3 Phase Motor Control Bootcamp.
This textbook focuses on power electronics and AC drives, which are essential components in modern motor control systems. It provides an in-depth exploration of these topics, making it suitable for readers who want to specialize in this area.
This textbook provides a comprehensive introduction to power system analysis and design, covering topics such as power system components, power flow analysis, and fault analysis. It can provide valuable background knowledge for understanding the electrical aspects of motor control systems.
This handbook provides практические knowledge and guidance on electric motors, including their design, operation, and maintenance. It serves as a valuable reference tool for professionals working with motor control systems.
This textbook provides a comprehensive and up-to-date coverage of electric machines and drives, including topics such as machine modeling, control techniques, and power electronics. It is suitable for both undergraduate and graduate students.
This textbook provides a comprehensive and up-to-date coverage of power electronics, including topics such as power semiconductor devices, converters, and control techniques. It is suitable for both undergraduate and graduate students.
This textbook provides a comprehensive treatment of electric drives and controls, covering topics such as motor types, control techniques, and power electronics. It is suitable for both undergraduate and graduate students.
This textbook offers a balanced coverage of electrical machines, drives, and power systems, providing a broad perspective on the field. It can be a useful reference for readers who seek a comprehensive understanding of the subject matter.
This textbook provides an introduction to modern power electronics, covering topics such as power semiconductor devices, converters, and control techniques. It is suitable for readers who want to gain a fundamental understanding of power electronics.
This textbook is designed specifically for industrial motor control applications. It covers a wide range of topics, including motor types, control circuits, and troubleshooting techniques. It can be a useful resource for readers who intend to work in industrial settings.
This textbook focuses on the fundamentals of electrical drives, providing a detailed explanation of the underlying principles and technologies. It is suitable for readers who wish to gain a deeper theoretical understanding of motor control systems.

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