Centrifugal compressors : Principles, Operation and design from Udemy

What's inside

Learning objectives

Understand centrifugal compressors working principles for successful operations of your plant and piping system
Understand centrifugal compressors construction details (impeller, volute, shaft, inlet guide vane, bearings, mechanical seals, etc)
Lear how to read and interpret your compressor curves

Optimize the operation efficiency of your compressors
Analyze the problems in operation related to bearings, mechanical seals and flow control
Apply the best practices and guidelines for maintenance, problem solving and troubleshooting

Understand centrifugal compressors working principles for successful operations of your plant and piping system
Understand centrifugal compressors construction details (impeller, volute, shaft, inlet guide vane, bearings, mechanical seals, etc)
Lear how to read and interpret your compressor curves
Optimize the operation efficiency of your compressors
Analyze the problems in operation related to bearings, mechanical seals and flow control
Apply the best practices and guidelines for maintenance, problem solving and troubleshooting

Syllabus

ABOUT THE COURSE

Introduction

ROTATING EQUIPMENT OVERVIEW

Rotating equipment overview : Introduction

Definition of rotating equipment

Classifications of rotating equipment

Performance and mechanical design similarities

The equipment train

Important fundamentals

COMPRESSOR TYPES AND APPLICATIONS

Compressor types and applications : Introduction

Positive displacement compressors : Rotary lobe

Positive displacement compressors : Rotary vanes

Positive displacement compressors : Rotary screw

Positive displacement compressors : Reciprocating

Dynamic compressors : Centrifugal single stage

Dynamic compressors : Centrifugal multi-stage

Dynamic compressors : Axial

COMPRESSOR CHARACTERISTICS

Compressor characteristics : Introduction

Positive displacement compressors

Actual, standard and mass flows

Dynamic compressors

OPERATION OF A COMPRESSOR IN A SYSTEM

Operation of a compressor in a system : Introduction

Defining the process system

The system resistance curves

The operating point

A positive displacement compressor in the process system

A dynamic compressor in the process system

THE CONCEPT OF FLUID HEAD

The concept of fluid head : Introduction

Defining the fluid head

The head required

The head produced

Paths of compression

The different types of gas head

Dynamic compressor curves format

PERFORMANCE RELATIONSHIPS

Performance relationships : Introduction

Satisfying the objective

Gas characteristics

Compression head

Impeller types and specific speed

Compressor efficiency

Compressor horsepower

The fan laws

WHAT DETERMINES THE CENTRIFUGAL COMPRESSOR CURVE SHAPE

What determines the compressor curve shape : Introduction

The compressor stage

Impeller with side plate removed

Impeller discharge velocities

Blading types : Backward lean and radial vanes

SURGE AND STONEWALL

Surge and stonewall : Introduction

Surge facts

Limits of the compressor curve

What causes surge

What causes stonewall

COMPRESSOR INDIVIDUAL STAGE AND OVERALL PERFORMANCE

Compressor individual stage and overall performance : Introduction

The stage curve

The overall curve

Determining section performance

THE EFFECT OF GAS DENSITY CHANGE ON COMPRESSOR PERFORMANCE

The effect of a gas density change : Introduction

The factors involved

The effect on pressure ratio

The effect on compressor head

The effect on system resistance

The effect on flow rate

The effect on power

THE EFFECT OF FOULING ON COMPRESSOR PERFORMANCE

The effect of fouling on compressor performance : Introduction

The mechanism of fouling

The effect of fouling on the operating point

The causes of fouling

Detecting fouling by condition monitoring

Preventing and correcting fouling

COMPRESSOR CONTROL OVERVIEW

Compressor control overview : Introduction

Your objectives

Adjusting the compressor to system changes

Adjusting the compressor performance curve

Compressor protection

SURGE CONTROL SYSTEMS

Surge control systems : Introduction

System objectives

Available options

System design considerations

A history of surge system types

COMPRESSOR MECHANICAL DESIGN

Compressor mechanical design : Introduction

The casing

The inlet guide vanes (IGV)

The rotor

The diaphragms

Inter-stage seals

About shaft end seals

Labyrinth seals

Good to know

Know what's good

, what to watch for

, and possible dealbreakers

Teaches concepts of centrifugal compressors which are widely used in various industries

Develops an understanding of centrifugal compressor's construction details and functioning, which enhances operational efficiency

Provides practical skills through 3D visuals and interactive elements, which makes learning more engaging

Covers topics such as compressor curves, performance optimization, and troubleshooting, which are essential for compressor operations

Offers comprehensive knowledge of centrifugal compressors that can benefit individuals involved in plant and piping system operations

Taught by WR Training, which specializes in training for rotating equipment and compressor systems

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Centrifugal compressors : Principles, Operation and design with these activities:

Compile a Resource List on Centrifugal Compressors

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Compile a list of resources on centrifugal compressors to supplement your learning.

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Search for resources online.
Organize the resources into a list.
Share the list with other students.

Review Centrifugal Compressor Theory

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Know the basics of centrifugal compressor theory to prepare for this course.

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Review the basics of fluid dynamics.
Understand the concept of centrifugal force.
Learn about the different types of centrifugal compressors.

Read 'Centrifugal Compressors' by Stepanoff

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Read the book 'Centrifugal Compressors' by Stepanoff to supplement your understanding of the course material.

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Purchase or borrow the book.
Read the book carefully.
Take notes on the key concepts.

Six other activities

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Watch Tutorials on Centrifugal Compressor Design

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Watch tutorials on centrifugal compressor design to enhance your understanding of the course material.

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Find tutorials online or on platforms like YouTube.
Watch the tutorials carefully.
Take notes on the key concepts.

Solve Centrifugal Compressor Problems

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Practice solving centrifugal compressor problems to improve your understanding of the course material.

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Find practice problems online or in textbooks.
Solve the problems using the principles you learned in the course.
Check your answers against the solutions provided.

Join a Study Group on Centrifugal Compressors

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Join a study group to discuss the course material and ask questions.

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Find a study group online or in your local area.
Attend the study group meetings regularly.
Participate in the discussions.

Volunteer at a Company that Uses Centrifugal Compressors

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Volunteer at a company that uses centrifugal compressors to gain practical experience.

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Find a company that uses centrifugal compressors.
Contact the company and inquire about volunteering opportunities.
Volunteer your time to learn about the operation and maintenance of centrifugal compressors.

Contribute to OpenFOAM

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Contribute to the OpenFOAM open-source CFD software to deepen your understanding of centrifugal compressor simulations.

Browse courses on Computational Fluid Dynamics

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Learn the basics of OpenFOAM.
Find a project to contribute to.
Submit a pull request to the OpenFOAM repository.

Build a Centrifugal Compressor Model

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Build a physical or computer model of a centrifugal compressor to demonstrate your understanding of the course material.

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Design the model based on the principles you learned in the course.
Build the model using appropriate materials and tools.
Test the model to ensure that it functions as expected.

Career center

Learners who complete Centrifugal compressors : Principles, Operation and design will develop knowledge and skills that may be useful to these careers:

Compressor Technician

A _Compressor Technician_ installs, maintains, and repairs compressors. If you want to pursue a career as a _Compressor Technician_, the course _Centrifugal Compressors: Principles, Operation, and Design_ would be helpful. The course includes materials relevant to centrifugal compressors, such as working principles, construction details, and performance characteristics.

See salaries and explore the career path for Compressor Technician

Power Plant Operator

A _Power Plant Operator_ runs and maintains equipment to generate electricity. Centrifugal compressors are one type of compressor used in power plants to push air into a combustion turbine. This course, _Centrifugal Compressors: Principles, Operation, and Design_, will be helpful as it provides information about the working principles, construction details, and performance characteristics of centrifugal compressors. This knowledge can make you more successful in your career as a _Power Plant Operator_.

See salaries and explore the career path for Power Plant Operator

Compressor Design Engineer

A Compressor Design Engineer creates and develops enhancements for centrifugal compressors. This is the type of compressor considered in the course, _Centrifugal Compressors: Principles, Operation, and Design_. If you are interested in a career as a _Compressor Design Engineer_, learning from this course would be helpful. Material such as the working principles, construction details, and performance characteristics of centrifugal compressors is relevant to this job.

See salaries and explore the career path for Compressor Design Engineer

Turbomachinery Engineer

A _Turbomachinery Engineer_ designs, develops, tests, and maintains turbomachines like centrifugal compressors. The course you're considering, _Centrifugal Compressors: Principles, Operation, and Design_, includes theory and applications for centrifugal compressors. This course may help _Turbomachinery Engineers_ advance their knowledge of centrifugal compressors to succeed in their careers.

See salaries and explore the career path for Turbomachinery Engineer

Instrumentation and Controls Technician

An _Instrumentation and Controls Technician_ installs, maintains, and repairs instrumentation and control systems. This may include systems that integrate centrifugal compressors. This course, _Centrifugal Compressors: Principles, Operation, and Design_, may provide you with helpful background knowledge in centrifugal compressors. It could help you be more successful as an _Instrumentation and Controls Technician_.

See salaries and explore the career path for Instrumentation and Controls Technician

Field Service Engineer

A _Field Service Engineer_ typically travels to customer sites to install, maintain, and repair equipment. This may include systems that integrate centrifugal compressors. This course, _Centrifugal Compressors: Principles, Operation, and Design_, will provide you with a foundation in centrifugal compressor theory. It will help you be more successful as a _Field Service Engineer_.

See salaries and explore the career path for Field Service Engineer

Maintenance Engineer

A _Maintenance Engineer_ ensures that machinery and equipment used in production plants are in working order. This encompasses equipment used for chemical processing, which often involves compressors. By taking the course, _Centrifugal Compressors: Principles, Operation, and Design_, you can learn about the working principles, construction details, and performance characteristics of centrifugal compressors. This course may help you as a _Maintenance Engineer_ perform your duties.

See salaries and explore the career path for Maintenance Engineer

Piping Designer

A _Piping Designer_ designs, plans, and oversees the installation of piping systems. They may work with compressors during projects. If you wish to be a _Piping Designer_, you may find the course, _Centrifugal Compressors: Principles, Operation, and Design_, helpful. It includes materials relevant to centrifugal compressors, such as working principles, construction details, and performance characteristics.

See salaries and explore the career path for Piping Designer

Compressor Applications Engineer

A Compressor Applications Engineer helps customers integrate compressors into compressor systems. Since centrifugal compressors are one of the types of compressors covered by this course, it may be useful for career advancement. Understanding the working principles, construction details, and performance characteristics of compressors is essential for success in this role.

See salaries and explore the career path for Compressor Applications Engineer

Rotating Equipment Engineer

A _Rotating Equipment Engineer_ generally works with equipment that spins, including compressors. If you are interested in becoming a _Rotating Equipment Engineer_, the course _Centrifugal Compressors: Principles, Operation, and Design_ can help you understand the working principles, construction details, and performance characteristics of centrifugal compressors.

See salaries and explore the career path for Rotating Equipment Engineer

Process Engineer

A _Process Engineer_ typically works in industries such as chemical, petrochemical, and petroleum. One of their major duties involves optimizing and maintaining plant operations, for which knowledge of compressors is necessary. The course, _Centrifugal Compressors: Principles, Operation, and Design_, can help you understand the working principles, construction details, and performance characteristics of centrifugal compressors. This knowledge can help you succeed as a _Process Engineer_.

See salaries and explore the career path for Process Engineer

Plant Manager

A _Plant Manager_ is responsible for making decisions that can affect plant profitability and safety. Compressors are often important to plant operations. Taking the course, _Centrifugal Compressors: Principles, Operation, and Design_, could help you make more informed decisions if you're a _Plant Manager_ or are training to become one.

See salaries and explore the career path for Plant Manager

Mechanical Engineer

_Mechanical Engineers_ design, develop, build, and test mechanical systems. If you wish to design systems involving compressors, you may find the course, _Centrifugal Compressors: Principles, Operation, and Design_ helpful. The course includes materials relevant to centrifugal compressors, such as working principles, construction details, and performance characteristics.

See salaries and explore the career path for Mechanical Engineer

Research Engineer

A _Research Engineer_ conducts research and development to improve technologies. Relevant technologies include those involving centrifugal compressors. This course, _Centrifugal Compressors: Principles, Operation, and Design_, may help you gain knowledge that is applicable to your research in this field.

See salaries and explore the career path for Research Engineer

Project Manager

A _Project Manager_ plans, executes, and closes projects. Compressors are often critical to the success of such projects, especially in industries such as chemical refining and power generation. This course, _Centrifugal Compressors: Principles, Operation, and Design_, could help you be more successful in such projects.

See salaries and explore the career path for Project Manager

Centrifugal compressors

Principles, Operation and design

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What's inside

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