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Alexander Consulting

My name is Alex, I’m a design engineer and I have been working for over 15 years with Catia V5 in Automotive, Racing and Industrial Design.

I have been working with companies like: Ferrari Formula One Team, Jaguar Land Rover, Red Bull Racing and Aston Martin.

Catia V5 is easy to learn. But learning how to use it with some real job experience is the real secret.

In this course you will learn the following 4 Catia V5 workbenches that will make you able to design Electrical Harnesses for different industries but especially for the Automotive and Moto-Racing Industries.

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My name is Alex, I’m a design engineer and I have been working for over 15 years with Catia V5 in Automotive, Racing and Industrial Design.

I have been working with companies like: Ferrari Formula One Team, Jaguar Land Rover, Red Bull Racing and Aston Martin.

Catia V5 is easy to learn. But learning how to use it with some real job experience is the real secret.

In this course you will learn the following 4 Catia V5 workbenches that will make you able to design Electrical Harnesses for different industries but especially for the Automotive and Moto-Racing Industries.

Catia V5 Electrical Part Design Workbench

Catia V5 Electrical Assembly Design Workbench

Catia V5 Electrical Harness Installation Workbench

Catia V5 Electrical Harness Assembly Workbench

On top of the Catia V5 teachings I have made videos where you will learn a lot of theory about materials components and experience about how electrical harnesses are built.

Electrical Components Theory for Industrial Design

Electrical Components and Materials for Automotive Harnesses

Electrical Components and Materials for Motor Sport and Formula One Harnesses

Projects made from scratch with Real Job Experience and Advice

You need to know Catia V5 Part Design and Assembly design to be able to study this course.

You need to know Catia V5 Part Design and Assembly design to be able to study this course.

Enroll now

What's inside

Learning objectives

  • Catia v5 electrical part design workbench
  • Catia v5 electrical assembly design workbench
  • Catia v5 electrical harness installation workbench
  • Catia v5 electrical harness assembly workbench
  • Electrical components theory for industrial design
  • Electrical components and materials for automotive harnesses
  • Electrical components and materials for motor sport and formula one harnesses
  • Projects made from scratch with real job experience and advice
  • Catia v5 electrical harness flattening quick tutorial

Syllabus

Initiation

A quick about me

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Quick introduction to Catia V5 electrical workbenches

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How was this course designed for you to learn better

Build a fast project to have an idea how Catia V5 electrical works - part 1

Build a fast project to have an idea how Catia V5 electrical works - part 2

Build a fast project to have an idea how Catia V5 electrical works - part 3

Introduction to Electrical Part Design

How to define a part as an equipment

How to define a part as a connector

How to define a part as a filler plug

How to define a part as a contact

How to define a part as a shell

How to define a part as a back-shell

How to define a part as a mounting equipment

How to define a cavity

How to define a termination

How to define a connector connection point

How to define a bundle connection point

How to define a cavity connection point

How to define a back-shell connection point

How to define a support part

How to define a protection part

Introduction to electrical assembly design workbench

How to connect and disconnect electrical devices

How to define products as electrical devices

How to define electrical connection points to products

How do electrical workbenches interact with each other and with the Catia V5 part and assemblies

In this video we start creating electrical wires

How to add and manage wire bundle slack and change automatic update options

How to delete wire branches

Create protective coverings and add them to the electrical catalog

How to add and remove supports to the wire bundles

How to add and remove branch points. How to split wire branches.

Transfer branches from one document to another

How to change the profile shape of the bundle segment

In this video we start to design a more complex project. First we start to electrify the connectors that we will use

Next we electrify the equipments used in the projects

In this video we discuss hw the wires will be routed in this project

In this video we start to route the wires in the first section of the project

Next we route the wires in the second section of the project

Now we route the wires in the third section of the project

Finally we route the wires in the last section of the project

We continue the project by adding supports for the wires

In this video we discuss the last adjustments and jobs to do on this project

In this video we will electrify a few wire retainers used in mass production automotive

Next we will route a piece of automotive harness on a piece of body in white sheetmetal

In this video we will learn how to design and calculate pieces of electrical harness that move

This is how we add detail on an automotive connector

Fuses and circuit breakers - how they look and how they work

Relays - how they look and how they work

Contactors - how they look and how they work

PLC's - how they look and how they work

Electrical motors - a few details

This is an example of a simple electrical automation

Temperature sensors - how they look and how they work

Pressure sensors - how they look and how they work

Proximity sensors - how they look and how they work

LVDT sensors - how they look and how they work

Accelerometers - how they look and how they work

Limit switches - how they look and how they work

Load cells - how they look and how they work

Pneumatic electro-valves and actuators - how they look and how they work

Here we have a more complex example of an electrical automation

Hydraulic electro-valve and actuators - how they look and how they work

Hydraulic manifolds - how they look and how they work

How are electrical devices used in hydraulics

Conclusion about automation control panels

Introduction to mass production automotive harnesses. How they look and how are they build.

Automotive connectors. How to find and select them.

What materials are used to design and manufacture automotive harnesses.

How are the electrical harnesses organized inside a vehicle

Introduction to Formula One, moto-sport, aircraft, military & defense electrical harnesses

What materials are used in moto-sport and Formula One harness design and production

How are the electrical harnesses organized in a Formula One vehicle

This is how Formula One electrical harnesses look in reality - original video link: https://www.youtube.com/watch?v=7SDUy-b3uTA

Traffic lights

Read about what's good
what should give you pause
and possible dealbreakers
Taught by a design engineer with 15 years of experience in automotive, racing, and industrial design, offering practical insights
Covers four Catia V5 workbenches, providing a comprehensive skillset for designing electrical harnesses across various industries
Requires prior knowledge of Catia V5 Part Design and Assembly Design, so learners should come prepared with these skills
Includes theory and practical application of electrical components and materials specific to motor sport and Formula One harnesses
Features projects made from scratch with real job experience and advice, offering practical guidance for real-world applications
Focuses on Catia V5, which may not be accessible to all learners due to its proprietary nature and associated costs

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Reviews summary

Catia v5 electrical harness design

According to learners, this course provides comprehensive coverage of the essential Catia V5 electrical workbenches. Students praise the instructor's extensive real-world experience and the value of the practical, hands-on projects derived from real-job scenarios. The specific focus on automotive and motorsports applications is particularly relevant for professionals. Some learners note that the pace can be fast and wish for more detailed explanations in complex sections. A key requirement emphasized by students is the absolute need for prior Catia V5 Part and Assembly design knowledge.
Prior Part and Assembly design knowledge needed.
"I already knew Part and Assembly design, which was definitely necessary."
"The prerequisite knowledge of Catia V5 Part/Assembly design is crucial - don't skip that!"
"I agree with others that prerequisite knowledge of Catia V5 Part and Assembly is absolutely essential."
Comprehensive coverage of core Catia V5 electrical tools.
"...cover all the essential electrical workbenches in Catia V5."
"Solid course covering the core Catia V5 electrical modules."
"The coverage of the Electrical Harness Installation and Assembly workbenches was comprehensive."
"Excellent, comprehensive course. Covered all the essential Catia V5 electrical design workbenches..."
Instructor shares valuable professional insights.
"Alex is a fantastic instructor with real-world experience."
"The instructor clearly knows his stuff."
"The instructor's real-world experience shines through. This isn't just a software tutorial..."
"Instructor provides great insights from his professional background."
Projects apply concepts to real-world design scenarios.
"The hands-on projects were particularly helpful in applying the concepts learned."
"Very practical and straight to the point... The real-job examples provided great insight."
"Fantastic hands-on approach! The projects building harnesses from scratch were invaluable."
"Projects are realistic and challenging."
May assume prior electrical design understanding.
"...maybe assumes a bit too much prior electrical domain knowledge."
"Requires a good understanding of both Catia and electrical principles beforehand."
Some found pace fast or explanations lacking.
"Some sections felt a bit fast-paced, and I occasionally had to rewatch videos."
"...I struggled a bit with the pace and found some explanations lacking detail..."
"Was hoping for a more step-by-step guide... The course jumps around a bit..."
"Maybe a little more detail in the project explanations would be helpful."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Catia V5 Electrical Harness Design - Automotive & Industrial with these activities:
Review Catia V5 Part Design Fundamentals
Reinforce your understanding of Catia V5 Part Design, a prerequisite for this course, to ensure a smooth learning experience.
Browse courses on CATIA V5
Show steps
  • Review basic sketching techniques.
  • Practice creating simple 3D parts.
  • Familiarize yourself with the user interface.
Review Catia V5 Assembly Design Fundamentals
Reinforce your understanding of Catia V5 Assembly Design, a prerequisite for this course, to ensure a smooth learning experience.
Browse courses on CATIA V5
Show steps
  • Review assembly constraints and techniques.
  • Practice assembling simple parts.
  • Familiarize yourself with assembly features.
CATIA V5 Design Fundamentals
Solidify your understanding of CATIA V5 fundamentals by working through the exercises and examples in this book.
Show steps
  • Read the chapters on part and assembly design.
  • Complete the exercises in each chapter.
  • Review the key concepts and techniques.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Follow Online Tutorials on Electrical Harness Routing
Enhance your practical skills by following online tutorials that demonstrate electrical harness routing techniques in CATIA V5.
Show steps
  • Search for tutorials on YouTube or other platforms.
  • Follow along with the tutorial, step by step.
  • Experiment with different routing techniques.
Design a Simplified Automotive Electrical Harness
Apply your knowledge by designing a simplified electrical harness for a specific automotive component, such as the headlights or taillights.
Show steps
  • Select a specific automotive component.
  • Identify the electrical components and connections.
  • Design the harness routing in CATIA V5.
  • Create a bill of materials for the harness.
Document Your Harness Design Process
Improve retention by documenting your harness design process, including challenges faced and solutions implemented.
Show steps
  • Create a written report or presentation.
  • Include screenshots and diagrams.
  • Explain your design decisions and rationale.
Contribute to an Open-Source CATIA V5 Project
Deepen your understanding by contributing to an open-source CATIA V5 project related to electrical harness design or automotive engineering.
Show steps
  • Find an open-source project on GitHub or GitLab.
  • Review the project's documentation and code.
  • Identify a bug or feature to work on.
  • Submit a pull request with your changes.

Career center

Learners who complete Catia V5 Electrical Harness Design - Automotive & Industrial will develop knowledge and skills that may be useful to these careers:
Harness Design Engineer
Harness Design Engineers specialize in the design and development of wire harnesses, which are essential for connecting electrical components in various applications. This Catia V5 course is directly relevant, as it focuses on designing electrical harnesses within Catia V5, a widely used software in the automotive and industrial sectors. The course’s coverage of the Electrical Harness Installation and Assembly workbenches equips learners with the practical skills needed to succeed as a Harness Design Engineer. The inclusion of real-world projects and advice further enhances its value, providing insights into industry best practices. Individuals who take this course will have the skills to become a Harness Design Engineer.
Electrical Systems Engineer
Electrical Systems Engineers design, develop, and test electrical systems, often working on large-scale projects. This Catia V5 course offers valuable insights into electrical harness design, a critical component of many electrical systems. By mastering Catia V5 for electrical design, learners can enhance their ability to create efficient and reliable electrical systems. The focus on automotive and motor-racing industries provides specialized knowledge that can be applied to other sectors as well. The course provides the skills needed to design electrical systems quickly and efficiently, to enable one to become a successful Electrical Systems Engineer.
Electrical Design Engineer
An Electrical Design Engineer develops and designs electrical systems and components. They might work on anything from designing circuits for consumer electronics to developing complex electrical systems for vehicles or industrial equipment. This Catia V5 course provides valuable skills in electrical part and assembly design, as well as harness installation, directly applicable to the responsibilities of an Electrical Design Engineer. The course's emphasis on automotive and motor-racing industries aligns perfectly with designing electrical systems for those sectors. Furthermore, the grounding in electrical components theory and hands-on projects helps build a strong foundation for a successful career as an Electrical Design Engineer.
Automotive Electrical Engineer
Automotive Electrical Engineers focus on the design, development, and testing of electrical systems in vehicles. They work on everything from power distribution to infotainment systems. The Catia V5 course provides targeted training for someone seeking to become an Automotive Electrical Engineer, particularly with its focus on automotive harness design. The course goes into materials specific to the automotive industry. By learning to use Catia V5 for electrical design, and through the projects that are based on real job experience, learners become well-prepared to tackle the challenges of automotive electrical engineering. This training is relevant, as automobiles require robust electrical systems.
CAD Technician
CAD Technicians assist engineers and designers in creating technical drawings and models using CAD software. This Catia V5 course can equip CAD Technicians with specialized skills in electrical harness design using Catia V5. This specialization can make them more valuable in industries such as automotive and aerospace where electrical harness design is essential. The course’s hands-on projects and real-world advice provide practical experience that CAD Technicians can immediately apply to their work, making them more efficient and effective in their roles. This course focuses on practical design experience that would benefit any CAD Technician.
CAD Designer
CAD Designers use computer-aided design software to create technical drawings and models. They may work in various industries, including automotive, aerospace, and manufacturing. This course can be particularly beneficial, as it teaches the use of Catia V5, a popular CAD software, for electrical harness design. Acquiring skills in Catia V5 will certainly broaden a CAD Designer's skill set, making them more valuable to employers, especially in industries where electrical harness design is critical. The hands-on projects in this course will provide practical experience, helping CAD Designers to confidently apply their new skills in real-world scenarios. Taking this course would give a CAD Designer insight into the world of electrical harness design.
Electrical Technician
Electrical Technicians install, maintain, and repair electrical systems and equipment. They may work in a variety of settings, from factories to construction sites. While this Catia V5 course focuses on the design aspect, it may also be beneficial for Electrical Technicians who want to understand the design process and how electrical harnesses are created. The course's coverage of electrical components theory and automotive harnesses can provide valuable context for technicians working with these systems. The insight gained may help technicians troubleshoot issues more effectively and communicate better with design engineers. An Electrical Technician's understanding of design can be improved by this course.
Mechanical Engineer
Mechanical Engineers research, design, develop, manufacture, and test tools, engines, machines, and other mechanical devices. They often work on projects that involve integrating electrical and mechanical systems. This Catia V5 course may be useful for Mechanical Engineers who want to gain a better understanding of electrical harness design, especially in the automotive or industrial sectors. The course provides a solid foundation in electrical part design, assembly, and harness installation, which can enhance their ability to design and integrate electromechanical systems effectively, and that improves their odds of success. Mechanical Engineers are often tasked with integrating electrical and mechanical systems.
Manufacturing Engineer
Manufacturing Engineers are responsible for improving efficiency and productivity in manufacturing processes. This Catia V5 course may benefit Manufacturing Engineers working in industries that involve electrical harness assembly, such as automotive or aerospace. Understanding the design of electrical harnesses, as taught in the course, helps Manufacturing Engineers optimize assembly processes, reduce errors, and improve overall product quality. The knowledge of materials and components used in electrical harnesses further enhances their ability to streamline manufacturing operations. Engineers gain a deeper understanding of the product lifecycle by becoming more knowledgable about manufacturing.
Product Development Engineer
Product Development Engineers are involved in the entire lifecycle of a product, from concept to launch. They often work on cross-functional teams, collaborating with designers, engineers, and marketers. This Catia V5 course may be useful for Product Development Engineers working on products that involve electrical harnesses. The course ensures that Product Development Engineers will oversee the development of innovative and reliable products. By learning about electrical harness design in Catia V5, they can better understand the technical aspects of the product and communicate effectively with the design team, leading to smoother product development cycles. A Product Development Engineer with a greater skill set is an asset to any team.
Robotics Engineer
Robotics Engineers design, build, and program robots for various applications, such as manufacturing, healthcare, and exploration. Robots rely heavily on electrical systems and wiring harnesses. This course may provide Robotics Engineers with a better understanding of how these harnesses are designed and assembled. While the course focuses on automotive and industrial applications, the underlying principles apply to robotics as well. The knowledge gained can help Robotics Engineers design robots with more efficient and reliable electrical systems. Greater efficiency helps save time and keep projects on track. By learning the foundational concepts, and being exposed to real world projects, learners will be better equipped to build a more robust robot.
Manufacturing Technician
Manufacturing Technicians work on the production floor, operating and maintaining equipment, and ensuring that manufacturing processes run smoothly. For those working in factories that produce automotive or industrial equipment, understanding electrical harness design can be valuable. This Catia V5 course may provide Manufacturing Technicians with insights into how the harnesses they are working with are designed and assembled. This knowledge can help them troubleshoot issues, perform maintenance, and improve overall efficiency on the production line. An improved workflow increases team morale as well as the bottom line.
Industrial Designer
Industrial Designers combine art and engineering to design the look, feel, and function of products. While this course focuses on the technical aspects of electrical harness design, it may still be useful for Industrial Designers working on products that incorporate electrical components. Understanding how electrical harnesses are designed and integrated into products can help Industrial Designers create more aesthetically pleasing and functional designs. The electrical components theory covered in the course may also provide valuable insights for their design process. Industrial Designers help to ensure the final product is easy to use and aesthetically pleasing.
Project Engineer
Project Engineers manage engineering projects, ensuring they are completed on time and within budget. This course may prove helpful for Project Engineers overseeing projects that involve electrical harness design, particularly in the automotive or industrial sectors. Understanding the technical aspects of electrical harness design, as taught in the course, will enable them to better manage project timelines, resources, and risks. The real-world projects and advice included in the course can provide valuable insights into potential challenges and best practices and that would, in turn, lead to improved project outcomes. The knowledge gained here increases a Project Engineer's odds of success.
Avionics Technician
Avionics Technicians specialize in the maintenance, repair, and installation of electronic systems in aircraft. These systems include communication, navigation, and flight control. This course is not directly related to avionics, but there are applications because harnesses are required in aircraft. The course focuses on CATIA and Automotive and Industrial applications. For Avionics Technicians, who must often troubleshoot wiring issues, gaining a foundational understanding of electrical design principles can be helpful. The electrical components theory and harness design projects may provide some relevant background knowledge, even though the specific applications taught are in other industries. An open mind is paramount to success as an Avionics Technician.

Reading list

We've selected one books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Catia V5 Electrical Harness Design - Automotive & Industrial.
Provides a comprehensive introduction to CATIA V5, covering part design, assembly design, and drafting. It useful reference for understanding the fundamentals of CATIA V5 and can supplement the course material. While not specifically focused on electrical harness design, it provides a solid foundation in the software's core functionalities. This book is commonly used as a textbook in academic settings.

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