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Emile Ackbarali

If you work in the Automation Industry, you will know that automation equipment is very expensive. And many a time, especially for small applications, you simply cannot justify the use of very expensive equipment.

This is where the Arduino comes in.

The Arduino development board allows you to create very simple, but very powerful, Modbus master or slave devices through the use of relatively simple "C" programming. With the Arduino, you have full custom control over the program design allowing you to create very lean and very efficient devices for very specific purposes.

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If you work in the Automation Industry, you will know that automation equipment is very expensive. And many a time, especially for small applications, you simply cannot justify the use of very expensive equipment.

This is where the Arduino comes in.

The Arduino development board allows you to create very simple, but very powerful, Modbus master or slave devices through the use of relatively simple "C" programming. With the Arduino, you have full custom control over the program design allowing you to create very lean and very efficient devices for very specific purposes.

Put simply, mastering Modbus on the Arduino is going to take your skill level and value in the Automation Industry to a whole new level.

That is what this course is going to do. At the end of the course, you will know how to:

1. Choose the appropriate Arduino hardware.

2. Interconnect Arduino hardware with other add-on hardware.

3. Write "C" applications to implement Modbus master and slave functionality.

4. Use software and hardware to test each application that you write.

  1. All of the programs written in the course are freely downloadable and give you a perfect starting point for further development. At the end of the course, you will have the knowledge to create your own products, your own custom Modbus master and slave hardware.

Looking forward to seeing you on the inside.

Enroll now

What's inside

Learning objectives

  • Understand the arduino mega, max485 module and esp8266 wifi module from a hardware persepctive
  • Connect a max485 module to an anduino mega
  • Connect an esp8266 wifi module to an arduino mega
  • Use the arduino ide to develop applications for the arduino mega
  • Write an arduino sketch application to connect to a wifi network
  • Write an arduino sketch application to implement a modbus master
  • Download and configure the blynk smartphone app to display modbus iot data
  • Configure thingspeak iot service to display modbus iot data

Syllabus

Introduction

The end result of the entire project is shown in terms of the various components and how they interconnect with one another.

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Accessing Attached Resources and Setting Optimal Video Resolution

The actual hardware setup is shown on my workbench to give a more accurate picture of the big picture goal.

The Arduino Mega will be connected to the Max485 module, which will then be connected to the Modbus Slave

A look at the Arduino Mega 2560 and the pins that will be used in the project. The pins that are most important are the serial port pins for communication with the external devices. 

The wiring of the Arduino Mega 2560 to the Max485 module is shown and the functions of the various connections explained. 

The specifications of the Modbus RS485 Temperature / Humidity sensor are examined. The port settings, slave ID as well as the target Modbus registers to be read are identified.

The actual physical connection is shown on the workbench. The connection of the Arduino Mega to the Max485 module and then the connection of the Max485 module to the Modbus RS485 Sensor.

The Ardunio program code is written step by step and then is run to confirm desired operation

A quick look at the Arduino IDE to show how to set up and download a simple sketch to the Arduino Mega.

The Modbus master Arduino library is installed to effect Modbus master comms, after which code comments are placed in the new sketch to keep the code readable with expansion.

The writing of the sketch for the Modbus communication is started. 

The code is completed for the sketch that implements the Modbus communication.

The sketch is compiled and downloaded to the Arduino to test for proper Modbus communication.

This section shows how to connect the Arduino Mega to the ESP8266 Wifi Module

The Amazon pages for the ESP8266 and it's breadboard breakout adapter are shown.

Shows a downloadable wiring diagram with all wire connections from Arduino Mega to ESP8266 Wifi Module

A Look at how the Arduino Mega is connected to the ESP8266 on the actual Work Bench.

The Firmware on the ESP8266 Wifi module is updated to version 1.1 so that it would work with the Blynk system

The firmware on the ESP8266 must be updated to work with the Blynk system.

The files for the Flash Downloader and the Firmware are downloaded and unzipped and organised into folders.

The wiring is changed temporarily and the flash downloader is used to update the firmware to version 1.1.

The Arduino Mega will be programmed using the Blynk library to connect to the Blynk App and perform constant updates

An Overview of the Blynk System and What We Are Going to Do in this Section

The Blynk libraries are downloaded from the website, unzipped and copied to the Arduino libraries folder for use in the IDE.

The sketch that is written sends increments a value and sends that value to the Blynk App.

A test project is created in the Blynk App in order to test to see if data is being received from the Arduino.

The Modbus Code will be combined with the Test Blynk code from the previous section. The Blynk App will also be modified.

The modbus code is combined with the Blynk code to form a new sketch.

The Blynk App project is modified and then the merged Arduino sketch is downloaded into the Arduino and the entire IoT system tested.

The project that was just completed using the Blynk App is reviewed using the project diagram from the introduction.

In the section, we will create an IoT account on the Thingspeak server and write code to allow the Arduino to connect to it.

We look at the operation of the Thingspeak IoT server by comparing it to the Blynk system, looking at similarities and differences. 

We create a new account on Thingspeak and then set up and new channel with two fields, one for temperature and for for humidity.

Writing the Code to Send Modbus Data to the Thingspeak IoT Server - Part 1

Writing the Code to Send Modbus Data to the Thingspeak IoT Server - Part 2

Running and Testing the Code to Write Modbus Data to the Thingspeak IoT Server
Bonus Section - How to Always get the Lowest Prices for my Courses
Bonus Lecture

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Provides practical experience with Modbus, a widely used communication protocol in industrial automation, enhancing skills and increasing value in the automation sector
Offers hands-on experience in creating custom Modbus master and slave devices, which can be tailored for specific automation applications and projects
Uses the Arduino platform, which is known for its accessibility and ease of use, making it suitable for hobbyists and DIY enthusiasts interested in automation
Requires learners to download and configure the Blynk smartphone app, which may require a subscription for advanced features or usage beyond a certain threshold
Employs the ESP8266 WiFi module, which, while popular, may require firmware updates to version 1.1 to ensure compatibility with the Blynk system
Focuses on using specific hardware components like the Arduino Mega, Max485 module, and ESP8266, which learners will need to acquire to fully participate

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in How to View Modbus RS485 Data on the Web using Arduino & IoT with these activities:
Review Arduino Fundamentals
Reinforce your understanding of basic Arduino concepts before diving into Modbus and IoT integration. This will make the course material easier to grasp.
Show steps
  • Review basic Arduino syntax and data types.
  • Practice writing simple sketches to control LEDs and read sensor values.
  • Familiarize yourself with the Arduino IDE and its debugging tools.
Brush Up on Serial Communication
Strengthen your understanding of serial communication, which is crucial for Modbus RS485. This will help you troubleshoot communication issues more effectively.
Browse courses on Serial Communication
Show steps
  • Review the basics of serial communication protocols like UART and RS485.
  • Practice sending and receiving data using the Arduino's Serial library.
  • Experiment with different baud rates and data formats.
Read 'Practical Modbus'
Deepen your understanding of the Modbus protocol with a dedicated resource. This will enhance your ability to implement Modbus master and slave functionality on the Arduino.
Show steps
  • Read the chapters related to Modbus RTU and Modbus TCP.
  • Study the examples provided in the book and try to implement them on your Arduino.
  • Take notes on key concepts and terminology.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Implement Modbus Communication
Practice implementing Modbus communication between an Arduino and a Modbus simulator. This will solidify your understanding of the protocol and its implementation.
Show steps
  • Set up a Modbus simulator on your computer.
  • Write an Arduino sketch to read data from the Modbus simulator.
  • Write an Arduino sketch to write data to the Modbus simulator.
  • Troubleshoot any communication issues that arise.
Document Your Project
Create a blog post or video tutorial documenting your Modbus RS485 project. This will reinforce your understanding and help others learn from your experience.
Show steps
  • Describe the hardware components used in your project.
  • Explain the software code and its functionality.
  • Showcase the results of your project and its potential applications.
Build a Home Automation System
Apply your knowledge to build a home automation system using Modbus RS485 sensors and actuators. This will provide a practical application of the concepts learned in the course.
Show steps
  • Select Modbus RS485 sensors and actuators for your home automation system.
  • Connect the sensors and actuators to an Arduino Mega.
  • Write an Arduino sketch to control the sensors and actuators based on user input.
  • Integrate the system with a web interface for remote control.
Contribute to a Modbus Library
Contribute to an open-source Modbus library for Arduino. This will expose you to real-world software development practices and improve your coding skills.
Show steps
  • Find an open-source Modbus library on GitHub or GitLab.
  • Identify a bug or missing feature in the library.
  • Write code to fix the bug or implement the missing feature.
  • Submit a pull request to the library's maintainers.

Career center

Learners who complete How to View Modbus RS485 Data on the Web using Arduino & IoT will develop knowledge and skills that may be useful to these careers:
Industrial IoT Engineer
An Industrial Internet of Things Engineer designs, develops, and maintains IoT solutions for industrial applications. This course focuses on using Arduino to implement Modbus communication and transmit data over WiFi to platforms like Blynk and Thingspeak. This is helpful as an Industrial IoT engineer you would be working with similar systems and protocols. The course covers both the hardware and software aspects which are essential in this field. This means it may be helpful for those hoping to work an Industrial IoT Engineer.
IoT Solutions Developer
An Internet of Things Solutions Developer designs, develops, and deploys IoT systems. This role requires expertise in hardware, software, and networking. This course focuses on using the Arduino to implement Modbus communication between devices and display data on platforms like Blynk and Thingspeak. As an IoT solutions developer you would be working with similar systems and protocols. The course covers hardware and software aspects which are key for anyone in this role, and so it may be useful for those interested in this career.
Automation Technician
An Automation Technician installs, maintains, and repairs automated systems and equipment. This role involves troubleshooting and problem-solving in industrial settings. This course equips you with practical skills in implementing Modbus communication on Arduino, which is often used to connect various automation devices. It helps build a foundation in the hardware and software aspects of automation systems. By mastering Modbus on Arduino, you can build and test automation solutions, which is vital for an automation technician. This hands-on experience is beneficial for anyone in this field.
Embedded Systems Engineer
Embedded Systems Engineers design develop and test embedded systems, which are computer systems with a dedicated function within a larger mechanical or electrical system. This course helps build a foundation in the practical application of embedded systems, particularly how to use microcontrollers like the Arduino to implement Modbus communication. As an embedded systems engineer you might work with industrial communication protocols. Since this course teaches how to implement a Modbus master and slave on an Arduino, it may be useful in this role. The course also details the use of hardware modules, such as the ESP8266, which are often found in embedded systems.
Control Systems Engineer
Control Systems Engineers design, develop, and maintain systems that control dynamic processes. These engineers often work with industrial automation and data acquisition. This course teaches how to build a Modbus master and slave using an Arduino, along with the ability to display the collected data on the web. This is very useful as many control systems use Modbus to communicate between sensors, actuators, and controllers. The course also covers hardware integration and programming, both of which are essential to the work of a control systems engineer, making it helpful for anyone interested in this career.
Process Automation Specialist
A Process Automation Specialist is involved in the design, implementation, and maintenance of automated processes. This role requires an understanding of industrial control systems and communication protocols. This course covers the implementation of Modbus communication on Arduino, which is a valuable skill in process automation. The course also focuses on practical application of hardware and software knowledge. These skills help build a strong base of knowledge for a process automation specialist.
Mechatronics Engineer
Mechatronics Engineers integrate mechanical, electrical, and computer systems. They work with the design, development, and maintenance of automated systems. This course may be useful since it details how to use the Arduino to implement Modbus communication, which is a common industrial communication protocol, and involves hardware integration with add-on modules. Skills in using software for control and networking are also addressed. These skills are frequently used in the work of a mechatronics engineer. The course's hands-on approach with real-world hardware setups also adds to its value.
Robotics Technician
Robotics Technicians are involved in the installation, maintenance, and repair of robotic systems. They often work with automated equipment and use various communication protocols. This course teaches how to use an Arduino to send and receive data using the Modbus protocol, which is commonly used in industrial robotics. The course also covers the integration of different hardware modules and the development of custom applications. All of which may be helpful for anyone wanting to work as a robotics technician.
Instrumentation Technician
Instrumentation Technicians install, maintain, and repair instruments used to monitor and control industrial processes. They often work with sensors, controllers, and communication systems. This course describes the implementation of Modbus communication on an Arduino, along with its use in data acquisition. This is useful as these skills are often needed by an instrumentation technician. The course also details the hardware integration process and software application development. Learning about these systems and protocols may be helpful for this career.
Test Engineer
A Test Engineer designs and implements test procedures for products and systems. This role helps ensure that products meet all requirements. This course may be useful for a test engineer as it covers practical application of Modbus communication and hardware integration with microcontrollers. Test engineers need to understand how systems work so they can properly test them. The ability to build a Modbus master and slave from an Arduino, as taught in this course, may be helpful. The course also uses software and hardware to test applications.
Automation Systems Integrator
An Automation Systems Integrator designs and implements complete automation solutions. This includes the integration of various hardware and software components. The course's focus on Modbus communication using Arduino and its use for IoT applications on platforms like Blynk and Thingspeak could be helpful. An Automation Systems Integrator must be able to combine hardware and software to build a complete system. This course details the process of building a Modbus master and slave, along with the use of add-on hardware modules. These skills can be helpful for someone interested in this career.
Hardware Engineer
Hardware Engineers focus on the design, development, and testing of physical hardware components. This course focuses on the practical application of hardware, including how to connect the Arduino to the Max485 and ESP8266 modules. It may be useful as it shows the actual hardware connection of these systems, which a hardware engineer would be working with. The course also introduces the use of software to control hardware and configure communications. This practical experience may be useful.
Research Engineer
Research Engineers work on developing new technologies and solving complex technical problems. This position often requires advanced degrees. The course may be useful for someone entering this role since it covers practical implementation of Modbus communication and how it can be used in an industrial context. The course also shows how to use microcontrollers like the Arduino to design and implement a functioning system. A research engineer could find some of the hardware and software aspects useful in their work but should seek higher level courses later on.
Software Developer
Software Developers design, develop, and maintain software applications. This course details how to write software for an Arduino microcontroller. While this course focuses on low-level software and communications protocols for specialized devices, it may be helpful for software developers who need to understand specialized industrial communication protocols. The course uses the C programming language, which is common in embedded systems development. So the skills learned in this course may be helpful for developers working in this field.
Data Analyst
Data Analysts collect, process, and interpret data to provide insights and support decision making. This course teaches how to use the Arduino to collect data using Modbus, and how to send that data to platforms like Blynk and Thingspeak. This can be useful for a Data Analyst who also wants to work with physical sensor data. This course provides hands-on experience with data collection in a real system. This may be useful for anyone who wants to work in physical systems data analysis

Reading list

We've selected one books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in How to View Modbus RS485 Data on the Web using Arduino & IoT.
Provides a comprehensive guide to the Modbus protocol, covering its various implementations and applications. It valuable resource for understanding the intricacies of Modbus communication. It provides more depth on the Modbus protocol than the course itself. This book is commonly used by industry professionals working with industrial automation systems.

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