Become A Diesel Generator Engineer- In just 6.5 Hours ! from Udemy

• Detailed learning of: Diesel generator Installation Basics, Ratings and performance classes G1 to G4 as per ISO8528-1, Assembly of engine alternator and radiator with checkpoints, Endplay measurement with dial gauge and its effects on engine, construction of exhaust line and checkpoints, canopy assembly, electrical load testing with transient responses. Sound level testing as per ISO 8528-10, Vibration testing as per ISO 8528-9, Limiting ambient test (LAT), back pressure testing and its effect of genset performance, incoming inspection and process quality plans.

• Diesel Engine – Basic construction, Parts, Exhaust system, Mufflers, type of Governors their merits and demerits speed droop and isochronous PID system analogue and digital governor cards, Engine derating, Engine electrical system, sensors, Starter Motor and solenoid, engine vibrations, noise level, End play of crank shaft, SAE numbers, Assembly of radiator.

• AC Generator- Basic electrical theories, Main parts of alternator and their check points, winding insulation classes as per

• Sheet Metal Fabrication: CNC punching basics, bending machine (Press Brake) basics, Die selection, K factor, bend allowance and deduction calculations, Spring Back.

MIG Welding: Basics of welding process, machine basics and settings, welding distortions, Welding Fixtures, pneumatic fixtures, Surface Finishing.

• Powder Coating: Theory behind powder coating process, Powder coating gun working principal, Electrostatic deposition, powder curing basics, powder application defects, faraday cage effect, surface defects, curing oven and temperature profile, Pretreatment types, comparison of spray and dip type pretreatments, Zinc phosphate process, Corrosion classes as per ISO and

A lot of more things based on my experience and field work.....

• This course is designed for technicians, engineers, entrepreneurs, students or anyone has the interest in electrical and mechanical engineering. We promise and wish you after completing this course you will reach up to new heights in your carrier. This course will provide much confidence to new comers to enter in the genset industry. Technicians/Engineers/Managers already working in genset industry would come to know how to do their work in perfect way as per worldwide standards.

• Moreover this course would increase understanding within all hierarchy levels.

• And every person involved in Genset business can grow up to new heights in their career after completing this course.

What's inside

Syllabus

Introduction

This is the preview to explain the contents of course, benefits, ideal students and brief introduction about tutor.

Type of Diesel Generators, Market Size and Forecast for next 5 years, Ecosystem.

Work done by OEM.

Enclosure Manufacturing - Fabrication

Best Practices for Bending cum Checklist

Best Practices for Welding cum Checklist

Surface Treatment Process and Pretreatment process, corrosion classes

Best practices for Pre Treatment cum Checklist and Quality Plan.

Electrostatic Deposition Paint Process -Powder Coating

Best Practices for Powder Coating cum Checklist and Quality Plan

Quality Control Practices

Diesel Engine Crank Shaft End Play and SAE Numbers

Engine, Alternator and Canopy Assembly

Best Practices for Engine and Alternator Assembly.

6th Best Practices for Engine Alternator mounting on base frame cum checklist

Best Practices for Radiator Assembly cum checklist

Quality Plan for Generator Assembly

Diesel Engine and Generator Electrical Sensors and Signal Transducers

Control Panel, Switch Gear, Battery Chargers and wiring diagrams

Loose Wiring Inspection and Best Crimping Practices

Best Practices for Control Panel Assembly cum checklist

PLC Controller Programming

Electrical Theories and Generator Components

Automatic Voltage Regulator and Insulation Classes

Diesel Engine Governing System, PID and ECM Modules, limits as per ISO8528

Generator Starting Procedure, Electrical Load Testing, Transient Responses.

Various Performance Tests Like Sound Level, Vibration, LAT, Back Pressure etc.

Electrical Load Calculation and Rating Classes as per ISO8528

Maintenance of Diesel generator

Routine maintenance, Lubrication, cooling, air induction systems and diagnosis by smoke color.

Lubrication System

Cooing System

Air Induction System

Smoke Color Diagnosis

Magnetic Pick Up Unit (MPU) Testing and it's Installation within Engine.

Application of NFPA 110 for Diesel Generators

NFPA 110 Part 1

NFPA Part 2

NFPA Part 3

Effects of Ambient temperature, Atmospheric pressure, Altitude, Humidity, Dusty and Fire Prone Areas.

Environmental Effects on Performance of Diesel Generator

Complete exhaust system, type of silencers, long installations, Exhaust System Design Concepts.

Exhaust System Over view

Construction of Exhaust System

Type of Silencers

Long Installations

EGR System

Step Towards Net Zero Emission Compliance

Genset Lifting Instructions, Criteria for installation foundation and location.

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Become A Diesel Generator Engineer- In just 6.5 Hours ! with these activities:

Review Basic Electrical Theories

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Reinforce your understanding of fundamental electrical concepts, which are essential for comprehending generator components and operation.

Browse courses on Electrical Circuits

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Review Ohm's Law and Kirchhoff's Laws.
Practice circuit analysis problems.
Study AC and DC circuits.

Study 'NFPA 110: Standard for Emergency and Standby Power Systems'

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Gain a thorough understanding of the NFPA 110 standard, which governs the installation and operation of emergency and standby power systems.

View NFPA 110, Standard for Emergency and Standby... on Amazon

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Obtain a copy of NFPA 110.
Read relevant sections on diesel generators.
Understand testing and maintenance requirements.

Read 'Diesel Generator Handbook' by L.L.J. Mahon

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Gain a deeper understanding of diesel generator systems through a comprehensive handbook.

View Melania on Amazon

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Obtain a copy of the Diesel Generator Handbook.
Read chapters related to course topics.
Take notes on key concepts and diagrams.

Four other activities

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Practice Electrical Load Calculations

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Improve your proficiency in electrical load calculations, which are crucial for determining the appropriate rating class for diesel generators.

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Review ISO8528 rating classes.
Find sample load profiles.
Calculate generator size for each profile.

Follow Online Welding Tutorials

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Refine your welding skills by following online tutorials that demonstrate best practices for MIG welding, which is used in generator enclosure fabrication.

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Find reputable online welding tutorials.
Practice welding techniques on scrap metal.
Focus on achieving clean and strong welds.

Create a Troubleshooting Guide

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Solidify your understanding of diesel generator maintenance and diagnostics by creating a practical troubleshooting guide for common issues.

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Identify common diesel generator problems.
Research causes and solutions for each problem.
Write clear and concise troubleshooting steps.
Include diagrams and illustrations.

Design a Diesel Generator Enclosure

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Apply your knowledge of sheet metal fabrication, welding, and powder coating to design a functional and aesthetically pleasing enclosure for a diesel generator.

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Research enclosure design best practices.
Create a CAD model of the enclosure.
Specify materials and manufacturing processes.
Present your design with justifications.

Career center

Learners who complete Become A Diesel Generator Engineer- In just 6.5 Hours ! will develop knowledge and skills that may be useful to these careers:

Field Service Engineer

A Field Service Engineer travels to customer sites to install, maintain, and repair diesel generators. This course helps build practical skills in troubleshooting, maintenance, and performance testing, which are critical for field service work. A Field Service Engineer can improve their work by learning about routine maintenance, lubrication, cooling, and air induction systems, as well as diagnostics by smoke color. The course's detailed coverage of generator assembly and testing can provide confidence and expertise in addressing on-site issues and ensuring optimal generator performance in the role of Field Service Engineer.

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Diesel Generator Technician

A Diesel Generator Technician specializes in the maintenance, repair, and troubleshooting of diesel generators. This course may be particularly beneficial for those looking to enhance their practical skills in generator assembly, testing, and maintenance, as it delves into the assembly of engine alternators and radiators, covering crucial checkpoints and quality plans. Someone working as a Diesel Generator Technician would find the section on routine maintenance, lubrication, and air induction systems very useful. Learning about ISO standards, as covered in this course, helps a Diesel Generator Technician ensure that they are doing their work to worldwide standards.

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Maintenance Manager

A Maintenance Manager oversees the maintenance and repair of equipment and systems. This course improves a Maintenance Manager's understanding of the maintenance requirements and best practices for diesel generators. This course helps build skills in routine maintenance, lubrication, cooling, and air induction systems. A Maintenance Manager can use the course to improve diesel generator maintenance schedules and procedures and also in the hiring, training, and performance of maintenance personnel.

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Quality Control Inspector

A Quality Control Inspector ensures that manufactured products meet established quality standards. This course will be valuable for Quality Control Inspectors learning about quality control practices, incoming inspection, and process quality plans specific to diesel generators. Because the course covers testing standards like sound level and vibration, a Quality Control Inspector can use this knowledge to ensure product compliance. The course also covers best practices for welding, bending, and surface treatment, which helps a Quality Control Inspector identify and prevent defects.

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Power Systems Engineer

A Power Systems Engineer designs, develops, and maintains electrical power systems, often including diesel generators as backup or primary power sources. This course helps build a foundation in the practical aspects of diesel generator systems, offering direct knowledge of generator ratings, performance classes, and electrical load testing. The course will be valuable to a Power Systems Engineer because it discusses the effects of ambient temperature, atmospheric pressure, and altitude on the performance of diesel generators. Engineers seeking to deepen their understanding of the practical implementation and testing of these systems will find this course useful.

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Test Engineer

A Test Engineer develops and implements testing procedures to ensure products meet design specifications and quality standards. This course may be of use to a Test Engineer because it covers electrical load testing with transient responses, sound level testing, vibration testing, and limiting ambient tests for diesel generators. Studying this course can help a Test Engineer develop comprehensive test plans and analyze test results, including performance tests like sound level, vibration, LAT, and back pressure. A Test Engineer can be well prepared to conduct thorough evaluations of diesel generator performance by studying this course.

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Manufacturing Engineer

A Manufacturing Engineer develops and optimizes manufacturing processes. This course provides insight into the fabrication and assembly of diesel generators, including sheet metal fabrication, welding, and powder coating, all of which are relevant to a Manufacturing Engineer. With the checklists the course provides, a Manufacturing Engineer will learn to optimize manufacturing processes for diesel generator production. A Manufacturing Engineer would be well served to pay attention to the sections covering CNC punching, bending, and welding machine settings, learning how to improve the efficiency and quality of generator manufacturing.

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Mechanical Engineer

A Mechanical Engineer designs and oversees the manufacturing of mechanical devices and systems, which often includes diesel engines and generator sets. This course can help build a foundation in the mechanical assembly, engine performance, and exhaust systems of diesel generators. A Mechanical Engineer may find the course's detailed coverage of engine components, crankshaft end play, and radiator assembly especially relevant. The course provides comprehensive knowledge for anyone wanting to learn the specifics of diesel generators, enabling mechanical engineers to apply this knowledge in their designs and projects.

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Engine Development Engineer

An Engine Development Engineer researches, designs, and develops internal combustion engines, including diesel engines used in generator sets. An Engine Development Engineer would want to know about engine construction, parts, exhaust systems, and governors. This course may be useful to them because it also covers engine electrical systems, sensors, starter motors, engine vibrations, and noise levels. Engine Development Engineers can leverage the course's insights into engine performance and assembly to improve engine design and performance, and also benefit from learning about speed droop and isochronous PID systems.

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Project Engineer

A Project Engineer manages engineering projects, often involving the installation or upgrade of power generation systems. This course may be useful to Project Engineers, as it gives them a solid understanding of diesel generator installation, assembly, and electrical load testing. Project Engineers can leverage the course's coverage of ISO standards and best practices to ensure projects meet industry requirements. By understanding the technical details of generator systems, a Project Engineer can manage projects efficiently and effectively, ensuring successful outcomes.

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Electrical Engineer

An Electrical Engineer designs, develops, and tests electrical equipment, including the electrical components of diesel generators. This course may be useful for electrical engineers by providing a detailed understanding of generator components, control panels, and electrical load testing. Electrical Engineers seeking to deepen their knowledge of generator systems should pay attention to the course's section on automatic voltage regulators and insulation classes. Through this course, they can learn the basics of AC generators and electrical theories, and apply this to their work as an Electrical Engineer.

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Service Manager

A Service Manager oversees the service department, including scheduling maintenance, managing technicians, and ensuring customer satisfaction. This course may be useful for Service Managers, because it provides comprehensive knowledge of diesel generator maintenance, troubleshooting, and performance testing. This course helps build a foundation in routine maintenance, lubrication, cooling, and air induction systems. A Service Manager can leverage this knowledge to improve service operations, optimize technician assignments, and enhance customer service by ensuring reliable generator performance.

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Generator Sales Engineer

A Generator Sales Engineer sells diesel generators and related equipment to clients, requiring a strong understanding of the technical specifications and performance characteristics of the products. This course may be most suited for helping Sales Engineers understand generator ratings, performance classes, and electrical load calculations. Information about the effects of ambient temperature and atmospheric pressure will be useful to a Generator Sales Engineer when speaking with prospective clients. Sales engineers can leverage the course's insights into generator assembly and testing to communicate the value and reliability of their products effectively.

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Applications Engineer

An Applications Engineer provides technical support to customers, assisting them with selecting and implementing products for their specific needs. This course may be useful for Applications Engineers by giving them a better understanding of diesel generator ratings, performance classes, and electrical load calculations. An Applications Engineer will find the section on the effects of ambient temperature, atmospheric pressure, and altitude on the performance of diesel generators to be particularly valuable. Knowledge of generator assembly and testing, taught in this course, can help an Applications Engineer assist customers in selecting the right equipment.

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Power Plant Operator

A Power Plant Operator monitors and controls equipment in power generation facilities, which may include diesel generators. This course may be useful to Power Plant Operators, as it offers knowledge of generator starting procedures, electrical load testing, and transient responses. A Power Plant Operator would want to know about generator electrical sensors, signal transducers, and automatic voltage regulators. The course also touches on maintenance, lubrication, cooling, and air induction systems. With the knowledge gained from this course, Power Plant Operators can improve their ability to manage and maintain generator systems effectively.

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Become A Diesel Generator Engineer- In just 6.5 Hours !

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