Introduction to process control and instrumentation from Udemy

The quizzes include:

True/False questions
Multi-choice questions
Images, cross-sectionnal views
Solved problems
and much more...

When you think you’ve got a good grasp on a topic within the course, you can test your knowledge by taking the quizzes. If you pass, wonderful . If not, you can review the videos and notes again or ask us for help in the Q&A section.

Dear student,

Control in process industries refers to the regulation of all aspects of the process. Precise control of level, temperature, pressure and flow is important in many process applications.

This course introduces you to control in process industries, explains why control is important, identifies different ways in which precise control is ensured and illustrates the different set of instrumentation used to perform measuring tasks for temperature, pressure, flow and level.

The course includes extensive graphics, cut sections, process schemes and 3D animations to give you a virtual practical exposure on process control and instrumentation.

The objective of this course is twofold :

1. Break down for you all the process control and instrumentation principles into easily digestible concepts like feedback control, split range, controller tuning, transmitters, differential pressure gauges, etc...

2. Illustrate through 3D animations and cut-sections the main control instrument devices to measure temperature, pressure, flow and level like thermocouples, capacitive pressure gauges, coriolis flowmeters, etc...

As you proceed through the course, answer the questions in the attached pdf quiz files. These files are available at the end of each section.

We strongly advise you to do so before moving on in the course. Quiz exercises help you measure your progress toward meeting each section’s learning objectives.

If you pass, wonderful. If not, you can review the videos and notes again or ask us for help in the Q&A section.

So with no further ado, check out the free preview videos and the curriculum and we look forward to see you in the first section.

Also remember, as enrolled student you will have unlimited access to this material and one-on-one instructor support. So feel free to interact with us by email or simply ask us for help in the Q&A section. It will be our pleasure to help you and provide assistance.

Hope to see you there

Cheers,

WR Training

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What's inside

Learning objectives

Learn the essentials of process control and instrumentation for a successful career in process industries
Understand the main terms and parameters of process control (process variable pv, set point sp, operating point op, error, offset, load disturbance...)
Identify the different control loops and describe their main tasks
Describe the basic function & method of operation for the main control loop components (transducer, converter, transmitter, indicator, recorder, controller...)
Given a piping and instrumentation drawing (p&id), correctly identify, interpret and label the instrument, location and signal type symbols
Differentiate between discrete, multistep, and continuous controllers
Describe the general goal of controller tuning
Describe the basic mechanism, advantages and disadvantages of the following mode of controller action : proportional, integral and derivative

Identify the basic implementation of p, pi and pid control in the following types of loops : pressure, flow, level and temperature loops
Differentiate feedback and feedforward control loops
Diagram the process control loop using isa symbology
Explain the basic implementation process for each of the following types of control : cascade, split range , batch, ratio and selective controls
Understand through extensive 3d animation the techniques and methods used in process industries to measure temperature, pressure, flow and level
Show more
Show less

Learn the essentials of process control and instrumentation for a successful career in process industries
Understand the main terms and parameters of process control (process variable pv, set point sp, operating point op, error, offset, load disturbance...)
Identify the different control loops and describe their main tasks
Describe the basic function & method of operation for the main control loop components (transducer, converter, transmitter, indicator, recorder, controller...)
Given a piping and instrumentation drawing (p&id), correctly identify, interpret and label the instrument, location and signal type symbols
Differentiate between discrete, multistep, and continuous controllers
Describe the general goal of controller tuning
Describe the basic mechanism, advantages and disadvantages of the following mode of controller action : proportional, integral and derivative
Identify the basic implementation of p, pi and pid control in the following types of loops : pressure, flow, level and temperature loops
Differentiate feedback and feedforward control loops
Diagram the process control loop using isa symbology
Explain the basic implementation process for each of the following types of control : cascade, split range , batch, ratio and selective controls
Understand through extensive 3d animation the techniques and methods used in process industries to measure temperature, pressure, flow and level
Show more
Show less

Syllabus

Learning objectives

Introduction

THE IMPORTANCE OF PROCESS CONTROL

The importance of process control : Learning objectives

The process

Process control

CONTROL THEORY BASICS

Control theory basics : Learning objectives

The control loop

Process control terms

COMPONENTS OF CONTROL LOOPS AND ISA SYMBOLOGY

Components of control loops and ISA symbology : Learning objectives

Primary elements / sensors

Transducers and converters

Transmitters

Signals

Indicators

Recorders

Controllers

Final control elements

Actuators

ISA symbology

CONTROLLER ALGORITHMS AND TUNING

Controller algorithms and tuning - Learning objectives

Controller algorithms

Why controllers need tuning

Proportional mode (P)

Integral mode (I)

Derivative mode (D)

P, PI and PID control

PROCESS CONTROL LOOPS

Process control loops - Learning objetcives

Single control loops : Feedback control

Pressure control loops

Flow control loops

Level control loops

Temperature control loops

Multi-variable loops

Multi-variable loops : Feedforward control

Feedforward + Feedback

Cascade control

Split range control

Operations on control signals

Ratio control

Batch control

Selective control

INSTRUMENTATION : TEMPERATURE MEASUREMENT

Local indicators

Bulb instruments for remote transmission

Thermocouples

Resistance Temperature Detectors (RTDs)

INSTRUMENTATION : PRESSURE MEASUREMENT

Hydrostatic manometers

Bourdon tube pressure gauges

Bellows pressure gauges

Strain pressure gauges

Piezoelectric pressure gauges

Capacitive pressure gauges

INSTRUMENTATION : FLOW MEASUREMENT

Orifice, Nozzles & Venturi tubes

Pitot tubes

Annular probes

Rotameters

Vortex flowmeters

Ultrasound flowmeters

Electromagnetic flowmeters

Coriolis mass flowmeters

INSTRUMENTATION : LEVEL MEASUREMENT

Glass level gauges

Float level gauges

Float switches

Reed chain float sensors

Magnetic level gauges

Hydrostatic level gauges

Bubble tubes

Optoelectronic switches

Capillary systems

Ultarsonic sensors

Radars

Radiometric sensors

Bonus

Good to know

Know what's good

, what to watch for

, and possible dealbreakers

Suitable for beginners who need to develop foundational knowledge in process control loops

Provides extensive animations and graphics to illustrate core concepts

Covers multiple aspects of process control including instrumentation for temperature, pressure, flow, and level measurement

Provides practice exercises and quizzes to reinforce learning

May be too detailed for learners seeking only a general overview of process control

Activities

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Review the basics of algebra, including solving equations and inequalities, in order to build a strong foundation for success in this course.

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Review notes or textbooks from previous algebra courses.
Take practice problems and quizzes to test your understanding.
Seek help from a tutor or online resources if needed.

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Regularly practice solving trigonometry problems to improve your skills and build confidence in this area.

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Find practice problems from textbooks, online resources, or your instructor.
Solve the problems step-by-step, showing all your work.
Check your answers using a calculator or answer key.

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Participate in study groups with classmates

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Engage with classmates in study groups to discuss course material, collaborate on assignments, and reinforce your understanding.

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Form a study group with classmates who have similar learning goals.
Meet regularly to discuss course topics, ask questions, and work on problems together.
Take turns leading the discussions and presenting your understanding of the material.

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Read through the appendix thoroughly.
Take notes on the main ideas and formulas.
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Create a visual representation of a complex process

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Identify a complex process from the course material.
Break down the process into smaller, manageable steps.
Choose a visual format that best represents the process flow.

Career center

Learners who complete Introduction to process control and instrumentation will develop knowledge and skills that may be useful to these careers:

Instrumentation Technician

Instrumentation Technicians install, maintain, and calibrate instruments used to measure and control process variables in a variety of industries. This course provides a comprehensive overview of process control and instrumentation, which is essential for success in this field.

See salaries and explore the career path for Instrumentation Technician

Process Control Engineer

Process Control Engineers design, implement, and maintain control systems for a variety of industrial processes. This course provides a strong foundation in process control theory and instrumentation, which are essential for success in this field.

See salaries and explore the career path for Process Control Engineer

Control Systems Engineer

Control Systems Engineers design, implement, and maintain control systems for a variety of industries, including manufacturing, transportation, and energy. This course provides a strong foundation in process control theory and instrumentation, which are essential for success in this field.

See salaries and explore the career path for Control Systems Engineer

Petroleum Engineer

Petroleum Engineers design and manage the extraction of oil and gas from underground reservoirs. This course provides an introduction to process control and instrumentation, which are essential for the safe and efficient operation of oil and gas production facilities.

See salaries and explore the career path for Petroleum Engineer

Process Engineer

Process Engineers design and optimize chemical and other industrial processes. This course provides an introduction to process control and instrumentation, which are essential for success in this field.

See salaries and explore the career path for Process Engineer

Chemical Plant Operator

Chemical Plant Operators monitor and control the chemical processes that make a wide variety of products including pharmaceuticals, plastics, gasoline, fertilizers, paints, and cleaning products. This course provides an introduction to process control and instrumentation, which are essential for the safe and efficient operation of chemical plants.

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Piping Designer

Piping Designers design and layout piping systems for a variety of industries, including manufacturing, oil and gas, and chemical processing. This course provides a practical understanding of process control and instrumentation, which is essential for success in this role.

See salaries and explore the career path for Piping Designer

Field Service Engineer

Field Service Engineers install, maintain, and repair equipment in a variety of industries, including manufacturing, oil and gas, and healthcare. This course provides a practical understanding of process control and instrumentation, which is essential for success in this role.

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Production Supervisor

Production Supervisors oversee the production of goods and ensure that quality standards are met. This course provides a practical understanding of process control and instrumentation, which is essential for success in this role.

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Plant Manager

Plant Managers oversee the operation of manufacturing plants and ensure that they meet production and quality goals. This course provides a comprehensive overview of process control and instrumentation, which is essential for success in this role.

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Project Engineer

Project Engineers plan, design, and manage engineering projects. This course provides a broad understanding of process control and instrumentation, which can be beneficial for success in this role.

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Sales Engineer

Sales Engineers sell and support engineering products and services. This course provides a broad understanding of process control and instrumentation, which can be beneficial for success in this role.

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Maintenance Manager

Maintenance Managers oversee the maintenance and repair of equipment in a variety of industries, including manufacturing, transportation, and healthcare. This course provides a broad understanding of process control and instrumentation, which is essential for success in this role.

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Quality Control Inspector

Quality Control Inspectors ensure that products meet quality standards. This course provides an introduction to process control and instrumentation, which can be beneficial for success in this role.

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Research Scientist

Research Scientists conduct research in a variety of fields, including engineering, science, and medicine. This course provides a broad understanding of process control and instrumentation, which can be beneficial for success in this role.

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