PLC Programming - Training from Scratch on RSLogix500 & 5000 from Udemy

What's inside

Learning objectives

Understand how a programmable logic controller (plc) works
Understand how to programm a plc

Showcase several completed projects to an employer
Pass a technical plc interview

Understand how a programmable logic controller (plc) works
Understand how to programm a plc
Showcase several completed projects to an employer
Pass a technical plc interview

Syllabus

Introduction

Course Overview

Course Extras, Bonus & SolisPLC.com Announcement

Course Notes & F.A.Q.

Contacting the Instructor & Getting Help

Get a sense of what PLC systems are used for and how they function.

Hardware Overview & History of PLCs

Ladder Logic Overview

This quiz will test your basic understanding of PLC systems, why they are in place to day and what has driven their development. These questions may come up on an interview, but will rarely be used to test your skills.

Develop a solid understanding of the PLC hardware as well as devices connected to it.

PLC Hardware, What to Buy & General Hardware Advice

PLC Hardware Overview

Inputs, Sinking, Sourcing, PNP & NPN

Outputs, General Purpose, Relays & Analog

External Hardware, ControlLogix, CompactLogix, Point IO & Remote IO Overview

Hardware, Inputs & Outputs Understanding

Section Wrap-Up

Develop a solid understanding of software considerations when it comes to RSLogix 500

Downloading a Free Copy of RSLogix 500, RSLinx & RSLogix 500 Emulate

Data Files & Structures

Ladders, Rungs, Branches & Logic Statements

Instructions - XIC, XIO & OTE

Instructions - OTL & OTU

Mini Challenge 1 - 3 Button Station & Stacklight

Instructions - ONS, OSR & OSF

Instructions - Timers, TON, TOF & RTO

Instructions - Counters, CTU, CTD & RES

Instructions - Comparators, LES, GRT, LEQ, GEQ & LIM

Instructions - ADD, SUB, MUL, DIV & CPT

Mini Challenge 2 - Tank Filling & Discharging Station (Part 1 / 3)

Mini Challenge 2 - Tank Filling & Discharging Station (Part 2 / 3)

Mini Challenge 2 - Tank Filling & Discharging Station (Part 3 / 3)

Instructions - Scaling (SCL, SCP, CPT)

Instructions - BSR (Bit Shift Right)

Instructions - BSL (Bit Shift Left)

PLC Instruction Summary / Cheat Sheet

RSLogix 500 Instructions

Learn how to properly structure ladder logic rungs and how to avoid common mistakes.

Working with Ladder Logic Rungs

Analyzing a Complex Rung with Multiple Inputs and Outputs

Ladder Good Practice - NEVER use Multiple OTE Instructions (Demonstration)

Ladder Good Practice - AVOID using OTL/OTU Instructions (Demonstration)

Input & Output Mapping / Buffering Good Practice Explained

Become an expert at troubleshooting control systems - Hardware & Software

Introduction to Troubleshooting section & RSLogix Emulate500

RSLogix Emulate500 Tutorial - Testing Code on Local Machine

External I/O Module Configurations

Troubleshooting Basics - Using Forces to Toggle Inputs/Outputs

Troubleshooting Basics - Cross Referencing & How to Navigate within Your Program

Create a simple control system, establish signals within the PLC & Learn about proper software practices.

Project 1 - Introduction

Communicating with a brand new MicroLogix 1100 PLC

Project Hardware Overview

Testing Inputs & Outputs in Software

Program Initialization & Input / Output Segregation

Sensor Trigger Counter & Input Debouncing Technique

Presence Counter & Reset Functionality

LED Blinking & Timer Setup

Timer Altering through MOV Instructions & Final Touches

Develop a complete PLC & HMI based application.

Project 2 Introduction

Building the Base Program & Creating Ladder Logic for the Light System

Creating an HMI Application in FTView ME & Linking to the PLC

PLC to HMI Link & Basic Animations in FTView ME

HMI System Control Display Implementation Addition of Numeric Entries & Displays

HMI Screen Layout Design

HMI System Control Display Implementation

External Inputs & Outputs Addition & Handling to CompactLogix PLC

I/O Fault Handling & System Fault State

RSLogix 5000 Programming Section

BOOTP Utility - Setting the IP Settings of a New Device

PLC Firmware Overview, Downloads & Compatibility

RSLogix 5000 General Overview

RSLogix 5000 Tag Creation, Management & Usage

RSLogix 5000 Instruction Overview (Refer to RSLogix 500 Lectures for details)

RSLogix 5000 UDT Structures - Part I

RSLogix 5000 UDT Structures - Part II

RSLogix 5000 - Working with External Hardware (1769 I/O) Part 1 / 2

RSLogix 5000 - Working with External Hardware (PowerFlex 525) Part 2 / 2

RSLogix 5000 - Trending PLC Tags

RSLogix 5000 - MSG between ControlLogix & MicroLogix PLC

Add-On Instruction Development in Studio 5000 - Setting up a Basic AOI

Alarms, Notifications, Faults & Proper Handling

Introduction to Alarms & Non-Critical Faults

Alarms & Faults Process Considerations

Alarm Structure, Ladder & Handling

Fault Structure, Handling & AFI Instructions

Create a fully functioning FactoryTalk View ME Application

Laying out the Displays in FactoryTalk View ME

Creating a Menu System Within each Display

Creating a "User Controls" Screen with Goto Configure, User Login & User Logout

Building the "Process Overview" Screen - Part I

Building the "Process Overview" Screen - Part II

Building the "Settings & Control" Screen of our Application

Linking the HMI to PLC Tags

HMI Design Takeaways & Conclusion

Learn how to integrate a Cognex camera into a Rockwell PLC in Studio 5000

Initializing Studio 5000 Program & Preliminary Configuration

Cognex AOP (Add-On Profile) Installation & Integration

Good to know

Know what's good

, what to watch for

, and possible dealbreakers

Develops a range of PLC skills through hands-on labs

Offers downloadable copies of RSLogix 500, RSLinx and RSLogix 500 Emulate

Covers troubleshooting fundamentals and how to work with forces to toggle inputs and outputs

Teaches basic ladder logic programming and how to understand and analyze complex rungs

Provides an overview of PLC hardware, inputs, and outputs, providing a solid foundation for understanding PLC systems

Taught by Vladimir Romanov, an experienced instructor in the field of PLCs

Reviews summary

In-depth plc programming

According to students, this in-depth PLC programming course is largely positive. Many are satisfied with the thorough nature of the lectures but note that HMI design is given too much attention in the materials.

Lectures go into satisfying detail.

"The lectures are very thorough and go into great detail."

"I really enjoyed the depth of the lectures."

"I found the lectures to be very helpful in understanding the material."

Focus on HMI design is excessive.

"I feel like the course spent a little too long on the HMI design."

"The design of the screen is important, but it's not critical to PLC training."

"I would have preferred more time spent on other topics."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in PLC Programming - Training from Scratch on RSLogix500 & 5000 with these activities:

Collect PLC programming resources

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Collecting PLC programming resources will help you build a valuable library of information that you can refer to in the future.

Browse courses on PLC Programming

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Find PLC programming resources online.
Save the resources to a folder on your computer.
Organize the resources into categories.

Read "Programmable Logic Controllers: A Practical Approach"

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This book will provide you with a strong foundation in PLC programming.

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Read the book.
Take notes on the key concepts.
Complete the practice exercises.

Use online simulators

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Using online simulators will help you practice PLC programming without having to purchase any hardware.

Browse courses on PLC Programming

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Find a website that provides online PLC simulators.
Choose a simulator and try it out.
Practice writing PLC programs and testing them in the simulator.

Six other activities

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Show all nine activities

Watch PLC programming tutorials

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Watching PLC programming tutorials will help you learn the basics of PLC programming and get started with your own projects.

Browse courses on PLC Programming

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Find a website or YouTube channel that provides PLC programming tutorials.
Choose a tutorial and watch it.
Take notes on the key concepts.
Try to apply what you've learned to your own projects.

Join a PLC programming study group

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Joining a PLC programming study group will help you learn from others and get feedback on your work.

Browse courses on PLC Programming

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Find a PLC programming study group to join.
Attend study group meetings.
Participate in discussions.

Write a basic PLC program

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Creating a simple PLC program will help you solidify your understanding of the basics of PLC programming.

Browse courses on PLC Programming

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Choose a simple PLC project to work on.
Learn the basics of ladder logic.
Write the ladder logic program for your project.
Test and debug your program.

Solve PLC coding challenges

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Solving PLC coding challenges will help you improve your problem-solving skills and deepen your understanding of PLC programming.

Browse courses on PLC Programming

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Find a website or book that provides PLC coding challenges.
Choose a challenge and try to solve it.
If you get stuck, don't give up. Try to find a solution online or ask for help from a friend or colleague.

Build a simple PLC project

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Building a simple PLC project will help you apply your knowledge of PLC programming and gain practical experience.

Browse courses on PLC Programming

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Choose a simple PLC project to work on.
Gather the necessary materials.
Build the PLC project.
Test and debug your project.

Write a report on PLC programming

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Writing a report on PLC programming will help you consolidate your knowledge and understanding of the subject.

Browse courses on PLC Programming

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Choose a topic for your report.
Research your topic.
Write your report.
Proofread your report.

Career center

Learners who complete PLC Programming - Training from Scratch on RSLogix500 & 5000 will develop knowledge and skills that may be useful to these careers:

Automation Engineer

Automation Engineers design, develop, and implement automated systems using various technologies, including PLCs. This course offers a solid foundation in PLC programming, essential for Automation Engineers. It covers the basics of PLC hardware and software, programming techniques, troubleshooting methods, and best practices. By mastering these concepts, you will gain a competitive edge in the job market and enhance your ability to create and maintain efficient automated systems as an Automation Engineer.

See salaries and explore the career path for Automation Engineer

Controls Engineer

Controls Engineers are responsible for designing, implementing, and maintaining control systems, often utilizing PLCs. This course offers a thorough introduction to PLC programming, covering essential concepts, programming techniques, and practical applications. The knowledge gained from this course will enhance your ability to design, troubleshoot, and optimize control systems effectively, making you a valuable asset as a Controls Engineer in various industries, including manufacturing, automation, and robotics.

See salaries and explore the career path for Controls Engineer

Industrial Automation Technician

Industrial Automation Technicians specialize in the installation, maintenance, and troubleshooting of automated systems, often involving PLCs. This course provides a comprehensive overview of PLC programming, covering fundamental concepts, programming techniques, and real-world applications. By mastering the skills taught in this course, Industrial Automation Technicians can expand their knowledge and become more proficient in maintaining and troubleshooting PLC-based systems, ensuring smooth operation and maximizing productivity in industrial environments.

See salaries and explore the career path for Industrial Automation Technician

PLC Programmer

Programmable Logic Controllers (PLCs) have become essential components of various industries, including manufacturing, automation, and healthcare. As a PLC Programmer, you will be responsible for designing, developing, implementing, and maintaining PLC systems, which control automated processes through customized software. This course provides a comprehensive introduction to PLC programming, covering fundamental concepts, programming techniques, and real-world applications. With a solid foundation in PLC programming gained from this course, you will be well-prepared to succeed as a PLC Programmer, enabling you to program and troubleshoot PLC systems effectively.

See salaries and explore the career path for PLC Programmer

Process Control Engineer

Process Control Engineers design, implement, and maintain control systems for various industrial processes, often utilizing PLCs. This course offers a solid foundation in PLC programming, covering essential concepts, programming techniques, and practical applications. By completing this course, Process Control Engineers can enhance their ability to develop and optimize PLC-based control systems, ensuring efficient and reliable operation of industrial processes in fields such as manufacturing, chemical processing, and energy production.

See salaries and explore the career path for Process Control Engineer

Manufacturing Engineer

Manufacturing Engineers oversee the design, implementation, and optimization of manufacturing processes, often involving PLCs. This course provides a practical introduction to PLC programming, covering topics such as hardware configuration, ladder logic, troubleshooting, and HMI integration. By understanding the principles of PLC programming, Manufacturing Engineers can make informed decisions about PLC-based automation solutions, improve process efficiency, and enhance product quality within manufacturing environments.

See salaries and explore the career path for Manufacturing Engineer

Electrical Engineer

Electrical Engineers specialize in the design, development, and maintenance of electrical systems, including those involving PLCs. This course provides a comprehensive overview of PLC programming, from basic concepts to advanced techniques. By completing this course, Electrical Engineers can expand their skillset and become more proficient in integrating PLCs into their electrical system designs, enabling them to create innovative and efficient solutions for various industries.

See salaries and explore the career path for Electrical Engineer

Maintenance Technician

Maintenance Technicians are responsible for maintaining and repairing equipment, including PLC-controlled systems. This course offers a practical introduction to PLC programming, covering basic concepts, troubleshooting techniques, and industry best practices. By completing this course, Maintenance Technicians can enhance their ability to diagnose and resolve PLC-related issues efficiently, ensuring optimal system performance and minimizing downtime in various industrial settings.

See salaries and explore the career path for Maintenance Technician

Robotics Engineer

Robotics Engineers design, build, and maintain robotic systems, often incorporating PLCs for control and automation. This course provides a practical introduction to PLC programming, covering topics such as hardware configuration, ladder logic, troubleshooting, and HMI integration. By understanding the principles of PLC programming, Robotics Engineers can enhance their ability to design, implement, and maintain PLC-based control systems for robotic applications, enabling efficient and precise operation in various industries, including manufacturing, healthcare, and logistics.

See salaries and explore the career path for Robotics Engineer

Electrical Maintenance Technician

Electrical Maintenance Technicians maintain and repair electrical equipment and systems, including those involving PLCs. This course offers a practical introduction to PLC programming, covering basic concepts, troubleshooting techniques, and industry best practices. By completing this course, Electrical Maintenance Technicians can enhance their ability to diagnose and resolve PLC-related issues efficiently, ensuring optimal system performance and minimizing downtime in various industries.

See salaries and explore the career path for Electrical Maintenance Technician

Test Engineer

Test Engineers evaluate the functionality and performance of products and systems, often utilizing PLCs for automated testing. This course offers a practical introduction to PLC programming, covering basic concepts, troubleshooting techniques, and industry best practices. By completing this course, Test Engineers can enhance their ability to develop and execute PLC-based test sequences, ensuring the quality and reliability of products in various industries, including electronics, automotive, and aerospace.

See salaries and explore the career path for Test Engineer

Field Service Engineer

Field Service Engineers provide technical support and maintenance for equipment and systems in the field, often involving PLCs. This course offers a practical introduction to PLC programming, covering essential concepts, troubleshooting techniques, and industry best practices. By completing this course, Field Service Engineers can enhance their ability to diagnose and resolve PLC-related issues efficiently, ensuring optimal system performance and minimizing downtime for customers in various industries.

See salaries and explore the career path for Field Service Engineer

Systems Engineer

Systems Engineers design, develop, and integrate complex systems, often incorporating PLCs. This course offers a solid foundation in PLC programming, covering essential concepts, programming techniques, and practical applications. By completing this course, Systems Engineers can enhance their ability to design and implement PLC-based subsystems effectively, ensuring optimal system performance and reliability in various industries, including aerospace, defense, and healthcare.

See salaries and explore the career path for Systems Engineer

Project Engineer

Project Engineers manage and execute engineering projects, often involving the integration of PLCs. This course provides a comprehensive overview of PLC programming, covering fundamental concepts, programming techniques, and real-world applications. By mastering the skills taught in this course, Project Engineers can expand their knowledge and become more proficient in specifying, implementing, and managing PLC-based systems, ensuring successful project outcomes in various industries.

See salaries and explore the career path for Project Engineer

Software Engineer

Software Engineers design, develop, and maintain software systems, sometimes collaborating with PLC programmers to integrate PLCs into larger systems. This course provides a practical introduction to PLC programming, covering basic concepts, ladder logic, and troubleshooting techniques. By understanding the principles of PLC programming, Software Engineers can enhance their ability to collaborate effectively with PLC programmers and develop robust and efficient software solutions in various industries.

See salaries and explore the career path for Software Engineer