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Isabella Aigner, Johannes Khinast, Michela Beretta, Luca Orefice, Jesús Afonso Urich, and Peter Varun Dsouza

We, at RCPE (Research Center Pharmaceutical Engineering) and TU-Graz (Graz University of Technology), are excited to share our latest expertise and knowledge in pharmaceutical production with you.

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We, at RCPE (Research Center Pharmaceutical Engineering) and TU-Graz (Graz University of Technology), are excited to share our latest expertise and knowledge in pharmaceutical production with you.

Pharmaceutical production processes and process development are grounded in the scientific field of pharmaceutical engineering, which is a multidisciplinary area of study.

To effectively tackle pharmaceutical development and production processes, it's essential to have a multidisciplinary team collaborating. At RCPE, our scientific team scientists, pharmacists, physicists, chemical engineers, mathematicians, process control engineers, and quality experts, among others. Together, we've worked to create a comprehensive learning experience for you. While many of our colleagues are engaged in research projects supporting international pharmaceutical companies, we, as your teaching team, have taken on the responsibility of imparting this knowledge to you.

This course is tailored for individuals in the pharmaceutical industry or other professionals seeking to deepen their understanding of powder handling and characterization techniques. Specifically focused on solid dosage forms and powders, the course delves into key aspects relevant to their production and processing. Please note that other dosage forms, such as liquids for parental or oral delivery, topical creams, or aerosols, are not covered in this course. Solid dosage forms are emphasized due to their widespread use and inherent complexities. By the course's conclusion, participants will gain proficiency in handling powders and solid dosage forms, as well as strategies to navigate common challenges encountered during manufacturing and processing.

Throughout this course, you will gain practical knowledge and insights that can be directly applied to pharmaceutical manufacturing processes, enabling you to enhance product quality, efficiency, and regulatory compliance in your professional endeavors.

What you'll learn

You will learn:

  • You will gain proficiency in handling powders and solid dosage forms, as well as strategies to navigate common challenges encountered during manufacturing and processing.
  • You will learn about various techniques used to analyze particle characteristics, and how these characteristics impact the behavior of pharmaceutical powders.
  • We will discuss the principles of direct compression, including powder blend characterization, formulation considerations, and process optimization strategies for achieving robust tablet formulations.
  • You will learn the causes and mechanisms of segregation, as well as strategies to mitigate its effects during manufacturing processes.
  • We will discuss the principles of powder sampling, including sampling techniques, sample preparation, and statistical considerations for sampling in pharmaceutical manufacturing.
  • We will examine the key properties of tablets, and their significance in pharmaceutical formulation and development.

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What's inside

Learning objectives

  • You will gain proficiency in handling powders and solid dosage forms, as well as strategies to navigate common challenges encountered during manufacturing and processing.
  • You will learn about various techniques used to analyze particle characteristics, and how these characteristics impact the behavior of pharmaceutical powders.
  • We will discuss the principles of direct compression, including powder blend characterization, formulation considerations, and process optimization strategies for achieving robust tablet formulations.
  • You will learn the causes and mechanisms of segregation, as well as strategies to mitigate its effects during manufacturing processes.
  • We will discuss the principles of powder sampling, including sampling techniques, sample preparation, and statistical considerations for sampling in pharmaceutical manufacturing.
  • We will examine the key properties of tablets, and their significance in pharmaceutical formulation and development.

Syllabus

Chapter 1 and 2: Particle Characterization
Chapter 3: Segregation
Chapter 4: Powder Sampling
Chapter 5: Direct Compression of Tablets
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Chapter 6: Tablet Properties

Good to know

Know what's good
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Provides proficiency in handling powders and solid dosage forms, empowering learners to navigate challenges encountered during pharmaceutical manufacturing and processing
Taught by experts from RCPE and TU-Graz, renowned for their research and expertise in pharmaceutical engineering
Delves into advanced topics such as direct compression, segregation, and tablet properties, equipping learners with in-depth knowledge
Emphasizes practical knowledge and strategies, enabling learners to apply their learnings directly to their pharmaceutical industry roles
Covers particle characterization techniques, providing a solid foundation for understanding the behavior of pharmaceutical powders
Offers a comprehensive study of solid dosage forms, focusing on their production, processing, and quality aspects, which are essential in the pharmaceutical industry

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Material Science for Medicine Processing with these activities:
Review particle characterization concepts
Review fundamental concepts of particle characterization to strengthen understanding of the course material.
Show steps
  • Review lecture notes and textbooks on particle characterization.
  • Go through online tutorials and videos on particle size and shape analysis.
  • Attend a workshop or webinar on particle characterization techniques.
Review Particle Characterization
Review the fundamentals of particle characterization, including various techniques (e.g., microscopy, flow cytometry) and their principles to prepare you for the course's key concepts.
Show steps
  • Identify the key principles and techniques used in particle characterization.
  • Research and understand the strengths and limitations of different characterization methods.
  • Consider the relevance of particle characterization in pharmaceutical powder handling and dosage form development.
Review Solid Dosage Forms
Review the basics of solid dosage forms to strengthen your foundation before the course begins.
Browse courses on Solid Dosage Forms
Show steps
  • Read chapters 1 and 2 of Martin's Physical Pharmacy
  • Review lecture notes on solid dosage forms
17 other activities
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Review Particle Characterization Techniques
Review different particle characterization techniques and their relevance to powder handling and solid dosage form manufacturing.
Show steps
  • Read textbook chapters on particle characterization techniques.
  • Review published research papers on particle characterization methods.
  • Attend a workshop or webinar on particle characterization techniques.
Powder Characterization Techniques
Familiarize yourself with the fundamental techniques used to characterize powders, enabling you to confidently assess their physical and chemical properties.
Show steps
  • Explore online resources and tutorials on powder characterization techniques.
  • Attend a workshop or webinar on particle size analysis.
  • Practice analyzing powder samples using different characterization methods.
Perform particle size analysis calculations
Practice particle size analysis calculations to improve understanding of data interpretation.
Show steps
  • Collect sample data from different particle size analysis techniques.
  • Calculate particle size distribution and other relevant parameters.
  • Compare the results with known standards or reference values.
Discuss tablet properties and their impact on formulation
Engage in discussions with peers to explore the relationships between tablet properties and formulation factors.
Show steps
  • Form study groups or join online forums to connect with other students.
  • Share knowledge and experiences related to tablet properties, such as hardness, friability, and disintegration.
  • Discuss the impact of formulation factors, such as excipient selection and processing conditions, on tablet properties.
Attend a Pharmaceutical Production Workshop
Gain practical insights and hands-on experience in pharmaceutical production processes through participation in a specialized workshop.
Show steps
  • Identify and register for relevant pharmaceutical production workshops.
  • Attend the workshop and actively participate in demonstrations and discussions.
  • Network with industry experts and fellow participants.
Solve problems with the principles of segregation
Engage in practice exercises to reinforce your understanding of segregation mechanisms, improving your problem-solving abilities when addressing segregation issues in powder handling and production.
Browse courses on Segregation
Show steps
  • Analyze scenarios and identify potential causes of segregation.
  • Apply principles and strategies to mitigate or prevent segregation.
  • Evaluate the effectiveness of different mitigation techniques.
Practice solving powder characterization problems
Sharpen your skills in powder characterization by solving practice problems.
Show steps
  • Find practice problems in textbooks or online resources
  • Solve at least 5 problems
  • Check your answers against solutions
Practice Direct Compression Tablet Formulation
Enhance your understanding of direct compression tablet formulation by following guided tutorials and applying the principles in practice.
Show steps
  • Find online tutorials or courses on direct compression tablet formulation.
  • Gather materials and equipment for tablet formulation.
  • Follow the steps outlined in the tutorials to formulate and compress tablets.
  • Analyze the properties of the formulated tablets.
Design and analyze a powder sampling plan
Develop a robust powder sampling plan using appropriate statistical methods. Deepen your understanding of sampling techniques, sample preparation, and data interpretation to ensure representative and reliable powder characterization.
Show steps
  • Define the purpose and objectives of the sampling plan.
  • Select appropriate sampling techniques and equipment.
  • Determine the sample size and frequency.
  • Analyze and interpret the sampling data.
Organize and review your course materials
Stay organized and ensure you have a solid grasp of the course materials by compiling and reviewing them regularly.
Show steps
  • Gather all your notes, assignments, quizzes, and exams
  • Review the materials and identify areas where you need further clarification
  • Organize the materials in a way that makes sense to you
Direct Compression Tablet Formulation Optimization
Gain hands-on experience in optimizing the formulation and processing parameters of direct compression tablets, enhancing your ability to produce high-quality tablets.
Show steps
  • Perform experiments to evaluate the effects of different excipients and processing conditions on tablet properties.
  • Analyze the results to identify optimal formulation and process parameters.
  • Apply the optimized parameters to produce tablets with desired properties.
Explore advanced powder sampling techniques
Learn about advanced powder sampling techniques to enhance sampling accuracy in pharmaceutical manufacturing.
Show steps
  • Research different powder sampling methods and their applications.
  • Follow online tutorials or attend workshops on advanced sampling techniques.
  • Apply the learned techniques in a practical setting, such as a laboratory or manufacturing environment.
  • Evaluate the effectiveness of different sampling methods and identify potential sources of error.
Optimize tablet formulation using direct compression
Engage in hands-on practice by formulating and optimizing tablets using direct compression. Develop a comprehensive understanding of powder blend characteristics, excipient selection, and process optimization to achieve robust tablet formulations.
Show steps
  • Study the principles and mechanisms of direct compression.
  • Select and blend appropriate excipients.
  • Optimize process parameters to achieve desired tablet properties.
  • Evaluate and troubleshoot potential issues during direct compression.
Design a tablet formulation using direct compression
Apply direct compression principles to design a robust tablet formulation and optimize manufacturing processes.
Show steps
  • Determine the desired tablet properties and API characteristics.
  • Select appropriate excipients and blend them to achieve optimal powder characteristics.
  • Optimize the direct compression process parameters, such as compression force and dwell time.
  • Evaluate the tablet properties, including hardness, friability, and dissolution.
  • Troubleshoot and resolve any formulation or processing issues.
Solve Powder Sampling Problems
Develop proficiency in solving powder sampling problems, ensuring accurate and reliable data collection during pharmaceutical manufacturing.
Show steps
  • Review principles of powder sampling and statistical analysis.
  • Solve practice problems related to sampling techniques and data interpretation.
  • Apply knowledge to real-world powder sampling scenarios.
Write a blog post on the causes and mechanisms of segregation
Solidify your understanding of segregation by writing a blog post on the topic.
Browse courses on Segregation
Show steps
  • Research the causes and mechanisms of segregation
  • Write a comprehensive blog post covering the key concepts
  • Publish your blog post on a relevant platform
Develop a Segregation Mitigation Plan
Design a comprehensive segregation mitigation plan, demonstrating a thorough understanding of segregation causes and effective strategies to prevent or minimize their impact.
Browse courses on Segregation
Show steps
  • Identify and analyze potential sources of segregation in powder handling processes.
  • Research and evaluate different segregation mitigation techniques.
  • Develop a detailed plan outlining the implementation of mitigation strategies.
  • Present the segregation mitigation plan to peers or industry professionals for feedback.

Career center

Learners who complete Material Science for Medicine Processing will develop knowledge and skills that may be useful to these careers:
Pharmaceutical Scientist
Pharmaceutical Scientists play a key role in pharmaceutical research and development, as they are responsible for the design, formulation, and testing of new drugs. They may also be involved in the production and marketing of drugs. A solid understanding of Material Science for Medicine Processing can help Pharmaceutical Scientists develop new and improved drugs more efficiently and effectively. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Pharmaceutical Scientist.
Quality Control Analyst
Quality Control Analysts are responsible for ensuring that products meet safety and quality standards. They may work in a variety of industries, including pharmaceuticals, food, and manufacturing. A strong understanding of Material Science for Medicine Processing can help Quality Control Analysts develop and implement effective quality control procedures. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Quality Control Analyst.
Research and Development Scientist
Research and Development Scientists are responsible for developing new products and processes. They may work in a variety of industries, including pharmaceuticals, chemicals, and materials science. A strong understanding of Material Science for Medicine Processing can help Research and Development Scientists develop new and innovative products more efficiently and effectively. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Research and Development Scientist.
Production Manager
Production Managers are responsible for overseeing the production of goods and services. They may work in a variety of industries, including manufacturing, pharmaceuticals, and food. A strong understanding of Material Science for Medicine Processing can help Production Managers improve the efficiency and quality of their production processes. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Production Manager.
Materials Engineer
Materials Engineers are responsible for the design, development, and testing of materials. They may work in a variety of industries, including manufacturing, construction, and transportation. A strong understanding of Material Science for Medicine Processing can help Materials Engineers develop new and improved materials more efficiently and effectively. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Materials Engineer.
Chemical Engineer
Chemical Engineers are responsible for the design, construction, and operation of chemical plants and processes. They may work in a variety of industries, including pharmaceuticals, chemicals, and petroleum. A strong understanding of Material Science for Medicine Processing can help Chemical Engineers develop new and improved chemical processes more efficiently and effectively. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Chemical Engineer.
Pharmacist
Pharmacists are responsible for dispensing medications and providing advice on their use. They may work in a variety of settings, including pharmacies, hospitals, and clinics. A strong understanding of Material Science for Medicine Processing can help Pharmacists better understand the properties of the medications they dispense and provide more informed advice to their patients. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Pharmacist.
Regulatory Affairs Specialist
Regulatory Affairs Specialists are responsible for ensuring that products meet government regulations. They may work in a variety of industries, including pharmaceuticals, food, and cosmetics. A strong understanding of Material Science for Medicine Processing can help Regulatory Affairs Specialists develop and implement effective regulatory compliance strategies. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Regulatory Affairs Specialist.
Sales Representative
Sales Representatives are responsible for selling products and services to customers. They may work in a variety of industries, including pharmaceuticals, medical devices, and software. A strong understanding of Material Science for Medicine Processing can help Sales Representatives better understand the products they sell and provide more informed advice to their customers. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Sales Representative.
Quality Assurance Manager
Quality Assurance Managers are responsible for developing and implementing quality assurance systems. They may work in a variety of industries, including pharmaceuticals, food, and manufacturing. A strong understanding of Material Science for Medicine Processing can help Quality Assurance Managers develop and implement effective quality assurance systems. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Quality Assurance Manager.
Technical Writer
Technical Writers are responsible for writing technical documentation, such as user manuals, white papers, and training materials. They may work in a variety of industries, including pharmaceuticals, software, and engineering. A strong understanding of Material Science for Medicine Processing can help Technical Writers develop clear and concise technical documentation. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Technical Writer.
Patent Attorney
Patent Attorneys are responsible for drafting and prosecuting patent applications. They may work in a variety of settings, including private law firms, corporations, and government agencies. A strong understanding of Material Science for Medicine Processing can help Patent Attorneys better understand the inventions they are drafting and prosecuting. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Patent Attorney.
Project Manager
Project Managers are responsible for planning, organizing, and executing projects. They may work in a variety of industries, including pharmaceuticals, construction, and software. A strong understanding of Material Science for Medicine Processing can help Project Managers better understand the technical aspects of their projects and make more informed decisions. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Project Manager.
Science Teacher
Science Teachers are responsible for teaching science to students. They may work in a variety of settings, including schools, colleges, and universities. A strong understanding of Material Science for Medicine Processing can help Science Teachers develop engaging and informative lesson plans. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Science Teacher.
Laboratory Technician
Laboratory Technicians are responsible for conducting experiments and collecting data. They may work in a variety of settings, including universities, hospitals, and research institutes. A strong understanding of Material Science for Medicine Processing can help Laboratory Technicians develop and conduct more effective experiments. This course covers topics such as particle characterization, powder sampling, and tablet properties, which are all essential to the work of a Laboratory Technician.

Reading list

We've selected six books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Material Science for Medicine Processing.
Offering a comprehensive overview of pharmaceutical granulation technology, this book covers various aspects, including particle characterization, powder flow properties, and granulation processes. It serves as a useful reference tool for the course's discussions on powder handling and characterization.
Serving as a comprehensive guide to pharmaceutical manufacturing practices, this handbook covers various aspects, including solid dosage form production, process validation, and quality control. It offers practical insights that complement the course's focus on pharmaceutical production processes.
Offering a comprehensive overview of pharmaceutics, this book provides detailed information on the design, formulation, and evaluation of dosage forms. It serves as a valuable reference tool for the course's discussions on solid dosage form production.
Focusing on the quality assurance of pharmaceutical products, this book provides detailed information on the regulations, standards, and practices involved. It offers valuable insights that complement the course's discussions on process optimization and control.

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