Factory Automation using PLC Logics from Udemy

What's inside

Learning objectives

To learn how to build industrial automation system as per the application
Learn mechanics of installing sensors and actuators in machine

Simulating your industrial system with plc logics
Testing and analyzing feasibility of the project.

To learn how to build industrial automation system as per the application
Learn mechanics of installing sensors and actuators in machine
Simulating your industrial system with plc logics
Testing and analyzing feasibility of the project.

Syllabus

Welcome to the course

Get to know about the course structure and content in brief.

Introduction to FACTORY I/O

This lecture explains how to use FACTORY I/O and it's elements. You will also get information on How to DOWNLOAD 30 Days FACTORY I/O Trial version

This video explains the usage of Emitters, Removers and pallets. You may need these elements in almost all the exercise you would be designing.

Understanding of Heavy load conveyors and it's types

Understanding of Light load conveyors and it's types

This video explains the function of Conveyor scale which will give you the reading of 0 ~ 10 VDC w.r.t. the weight on it.

It explains the function and usage of Pivot arm sorter in sorting applications.

It explains the function and usage of pop up wheel sorter in sorting applications. Using this you can divert the high speed conveyor boxes to left or right.

These are the auxiliary passive elements used in buffering of the boxes on conveyor.

These sensors are used to sort the boxes based on height (light array). Whereas retro-reflective is high range proximity sensor.

Learn how to use operator and walkways to make the environment more realistic.

This video explains how to use Pick and Place element in discrete mode i.e. using digital pulses

This video explains how to use Pick and Place element in analogous mode i.e. using 0 ~ 10VDC signal.

This video explains the funcition of elevator in discrete mode i.e. using digital pulses

in discrete and analogous mode. Stacker crane is used to pick and place the boxes in the rack. It is used in Automatic Warehouses.

Learn how to control the ON/OFF operation of Conveyor using Start/Stop switch

and direction operation of Conveyor using Push button

Learn how to control the direction of conveyor using diffuse sensor. This video also explains the concept of Interlocking,

In addition to the change in direction., learn how to change the speed of conveyor while going in forward direction as compared to reverse direction.

Learn how to make box sorting logic using pivot arm sorter.

Learn how to make box sorting logic using pusher

Learn how to make buffer station logic utilizing stop blade between two conveyors

Learn how to make converge logic using Chain transfer. It shows how to converge the boxes coming from two different conveyor to one single conveyor automatically

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Read about what's good

what should give you pause

and possible dealbreakers

Uses Factory I/O, a 3D simulation software, which allows learners to build and test automation systems in a realistic virtual environment

Covers the mechanics of installing sensors and actuators, which are essential skills for building and maintaining automated systems

Explores industrial sorters, sensors, and operators, which are key components in modern automated production lines and warehousing systems

Requires learners to download a 30-day trial of Factory I/O, which may require a high-end computer to run effectively

Focuses on PLC logics using Control I/O, which requires learners to have a foundational understanding of PLC programming concepts

Teaches Delta PLC programming, which may not be applicable to learners who use other PLC brands such as Siemens or Allen-Bradley

Reviews summary

Practical plc automation with factory i/o

According to learners, this course offers a highly practical approach well-suited for understanding factory automation basics, particularly praising its extensive use of the Factory I/O simulation software for visualizing concepts. Students found the hands-on examples covering real-world industrial applications like sorting and packaging to be extremely helpful. While the course provides clear explanations of various automation elements, some reviews suggest it's best suited for those with some prior basic PLC knowledge and might be challenging for absolute beginners. Occasional software setup or trial license issues were mentioned as minor hurdles.

Key components explained clearly.

"The lectures on different sensors and conveyors were very informative."

"Good breakdown of components like sorters, actuators, and elevators."

"Helped me understand the function of various factory floor elements."

Effective simulation tool used.

"Using Factory I/O was a game changer for visualizing the PLC programs."

"The simulation environment is very realistic and helped me test my logic."

"Great to see the course structured around this powerful simulation software."

"I appreciate how the course integrated Factory I/O throughout the lessons."

Real-world scenarios emphasized.

"The course provided excellent practical examples using Factory I/O simulation."

"I learned how to apply PLC logic to real industrial scenarios like sorting."

"The hands-on exercises made the concepts much clearer and relatable to the factory floor."

"Very useful for seeing how automation elements work together in a system."

Setup can be challenging.

"Had some trouble getting the Factory I/O trial linked correctly at first."

"Figuring out the software installation was a bit confusing."

"Encountered licensing issues with the trial version mentioned."

Assumes some prior PLC knowledge.

"While practical, it helps to have some basic understanding of PLC programming beforehand."

"Absolute beginners might struggle if they've never seen PLC logic before."

"Assumes a foundational familiarity with ladder logic or similar."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Factory Automation using PLC Logics with these activities:

Review PLC Fundamentals

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Reviewing PLC fundamentals will provide a solid base for understanding the more advanced concepts covered in the course, especially the practical applications using Factory I/O.

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Review basic PLC architecture and components.
Study ladder logic programming principles.
Practice simple PLC programming exercises.

Read 'Programmable Logic Controllers' by Frank Petruzella

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Reading this book will provide a comprehensive understanding of PLC concepts and programming, enhancing your ability to apply them in Factory I/O simulations.

View Loose Leaf for Programmable Logic Controllers on Amazon

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Obtain a copy of 'Programmable Logic Controllers' by Frank Petruzella.
Read the chapters covering PLC basics and ladder logic.
Work through the example problems in the book.

Follow Factory I/O Tutorials

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Following Factory I/O tutorials will familiarize you with the software's interface and capabilities, allowing you to effectively simulate and test PLC logic.

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Access the official Factory I/O tutorial videos.
Replicate the steps shown in the tutorials within Factory I/O.
Experiment with different configurations and settings.

Four other activities

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Simulate Basic Automation Tasks

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Practicing simulation of basic automation tasks in Factory I/O will reinforce your understanding of PLC programming and its application in industrial settings.

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Create a simple conveyor system in Factory I/O.
Program a PLC to control the conveyor's start/stop function.
Add sensors and actuators to automate the conveyor's operation.

Design a Sorting System Simulation

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Designing and implementing a sorting system simulation will challenge you to apply your PLC programming skills to a more complex industrial application.

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Plan the layout and components of the sorting system.
Build the system in Factory I/O using conveyors, sensors, and actuators.
Develop a PLC program to control the sorting process.
Test and refine the simulation to ensure proper operation.

Document Your Simulation Projects

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Documenting your simulation projects will help you solidify your understanding of the concepts and improve your communication skills.

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Create a written report describing your simulation project.
Include diagrams and screenshots of your Factory I/O setup.
Explain the PLC program logic and its functionality.

Contribute to a Factory I/O Community Forum

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Contributing to a Factory I/O community forum will allow you to share your knowledge, learn from others, and contribute to the development of the software.

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Find a Factory I/O community forum online.
Answer questions from other users about PLC programming or Factory I/O.
Share your simulation projects and code examples.

Career center

Learners who complete Factory Automation using PLC Logics will develop knowledge and skills that may be useful to these careers:

Automation Engineer

The Automation Engineer designs, develops, and implements automated systems to improve efficiency and reduce manual labor in various industries. This course helps build a foundation in understanding the core principles of factory automation, including how to construct industrial automation systems. You'll learn about installing sensors and actuators, simulating systems with programmable logic controllers, and testing project feasibility. The course's hands-on approach using Factory I/O and Control I/O may be useful, as these are important tools for visualizing and testing automation designs. Taking this course may be useful for anyone pursuing a career as an Automation Engineer.

See salaries and explore the career path for Automation Engineer

Automation Technician

The Automation Technician maintains and troubleshoots automated systems and equipment. This course introduces the fundamentals of factory automation using PLC logics, focusing on real-time industrial applications. The hands-on experience with Factory I/O and Control I/O may be useful in learning to simulate and interact with industrial environments. The course may be useful in learning the mechanics of installing sensors and actuators, as well as testing and analyzing project feasibility. An Automation Technician would likely find this course helpful.

See salaries and explore the career path for Automation Technician

PLC Programmer

A Programmable Logic Controller Programmer develops, programs, and tests PLC code for automated systems. This course may be useful because it may help you learn PLC logic through practical exercises using Factory I/O and Control I/O. By focusing on real-time industrial applications like sorting and packaging, the course experience can provide a practical background in PLC programming. The course also may be useful if you're interested in simulation environment. A PLC Programmer would benefit from the hands-on experience of this course.

See salaries and explore the career path for PLC Programmer

Robotics Technician

Robotics Technicians install, maintain, and repair robotic systems used in manufacturing and other industries. The course's focus on industrial automation systems and PLC logic could be useful for understanding how robots are integrated into production lines. The hands-on experience gained through simulating industrial systems with PLCs helps build familiarity with the components and controls used in robotics. A Robotics Technician can use this foundation to troubleshoot and optimize robotic systems. Taking this course may be useful for anyone pursuing a career as a Robotics Technician.

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Manufacturing Engineer

Manufacturing Engineers improve manufacturing processes and systems to optimize efficiency and quality. Understanding factory automation and PLC logic is crucial to this role. This course helps you understand the components and programming involved in automated systems, which is a large part of modern manufacturing. The course's emphasis on simulating industrial systems and testing project feasibility can provide insights into how a Manufacturing Engineer optimizes manufacturing processes. Taking this course may be useful for anyone pursuing a career as a Manufacturing Engineer.

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Control Systems Engineer

Control Systems Engineer deals with the design, development, and maintenance of control systems, including those used in automated factories. This course helps learn the essentials of factory automation using PLC logics, with a focus on real-time industrial applications. The use of Factory I/O and Control I/O to simulate industrial environments may be a helpful supplement. The material on sensors, actuators, and PLC programming is essential to success in a control systems role. This course may be useful for those seeking to become a Control Systems Engineer.

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Industrial Electrician

The Industrial Electrician installs and maintains electrical systems in industrial settings, which often include automated machinery. This course focuses on factory automation using PLC logics, providing a foundation for understanding how these systems operate. The section on installing sensors and actuators helps build a foundation in the electrical components of automation. Familiarity with Factory I/O and Control I/O may be useful when troubleshooting automated systems. Taking this course may be useful for anyone pursuing a career as an Industrial Electrician.

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Mechatronics Engineer

A Mechatronics Engineer integrates mechanical, electrical, and computer engineering to design and develop automated systems. This course helps you understand the fundamentals of factory automation using PLC logics, which is directly relevant to mechatronics. The course's coverage of sensors, actuators, and PLC programming can be very useful for designing and controlling mechatronic systems. The use of Factory I/O and Control I/O for simulation helps you visualize and test designs. This course may be useful for anyone pursuing a career as a Mechatronics Engineer.

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Process Engineer

Process Engineers design, implement, and optimize industrial processes, often involving automated systems. This course introduces factory automation using PLC logics, providing a valuable understanding of the control systems that drive many industrial processes. The simulation of industrial systems with PLC logics may be helpful for testing and analyzing the feasibility of projects. The emphasis on real-time applications may be useful for those interested in process optimization. This course may be useful for anyone pursuing a career as a Process Engineer.

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Systems Integrator

Systems Integrators design and implement complete systems by combining different components, including automated machinery and control systems. This course may be useful for a Systems Integrator because it covers factory automation using PLC logics. The simulation of industrial systems with PLC logics may be helpful when learning how to test and analyze the feasibility of projects. Further, the real-time industrial applications may be helpful for anyone interested in pursuing a career as a Systems Integrator.

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Electrical Engineer

Electrical Engineers design, develop, and test electrical equipment and systems. This course's focus on factory automation using PLC logics may supplement an Electrical Engineer's skill set. The course's material on how to install sensors and actuators in machines may be helpful when designing and testing electrical systems for automated systems. The simulation of industrial systems with PLC logics is also useful when learning how to test and analyze the feasibility of a project. This course may be useful for anyone pursuing a career as an Electrical Engineer.

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Instrumentation Technician

An Instrumentation Technician installs, calibrates, and maintains instruments used to measure and control industrial processes. This course may be useful for someone working as an Instrumentation Technician. The course emphasizes how to install sensors and actuators within machinery, which is a core component of understanding how an Instrumentation Technician operates. The use of Factory I/O and Control I/O is also useful since it helps simulate and interact with industrial environments. This course may be useful for those seeking to become Instrumentation Technicians.

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Project Engineer

Project Engineers plan, coordinate, and manage engineering projects, often involving automated systems. This course provides a practical understanding of factory automation using PLC logics, which is crucial for managing automation-related projects. It may be useful for you given its emphasis on project feasibility. The use of Factory I/O and Control I/O is also helpful since it helps simulate interactions in industrial environments. This course may be useful for someone interested in becoming a Project Engineer.

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Maintenance Technician

Maintenance Technicians perform routine maintenance and repairs on industrial equipment, including automated systems. This course provides a basic understanding of factory automation using PLC logics, which may be helpful when troubleshooting and maintaining automated equipment. The course's focus on installing sensors and actuators offers specific knowledge that directly applies to maintenance tasks. The hands-on simulation experience using Factory I/O and Control I/O is also helpful, as it helps you interact with industrial environments. This course may be useful for someone interested in becoming a Maintenance Technician.

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CAD Designer

CAD Designers create technical drawings and models of mechanical and electrical systems. While this course primarily covers factory automation using PLC logics, the hands-on experience with Factory I/O may be tangentially useful, as it involves visualizing and interacting with industrial systems in a virtual environment. The course's emphasis on installing sensors and actuators provides context for designing these components within machinery. This course may be useful for someone interested in becoming a CAD Designer.

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Factory Automation using PLC Logics

What's inside

Learning objectives

Syllabus

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Reviews summary

Practical plc automation with factory i/o

Activities

Career center

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