OpenCourser brand icon
Sign in
We may earn an affiliate commission when you visit our partners.

Factory Automation using PLC Logics

Rajvir Singh

This course has been created for the users who wants quick learning on real time industrial application like Sorting, Packaging, We have used high end software like FACTORY I/O and CONTROL I/O to explain PLC Logics.

Read more

This course has been created for the users who wants quick learning on real time industrial application like Sorting, Packaging, We have used high end software like FACTORY I/O and CONTROL I/O to explain PLC Logics.

Factory I/O is the world's first flexible 3D simulation software that takes the simulation of industrial systems to a new level. With state-of-the-art graphics, physics and dynamic sound, Factory I/O immerses users in a realistic 3D industrial environment . With this real time sandbox, users can edit pre-built industrial systems or build new ones. All systems are completely interactive and can be controlled by a wide range of technologies

Note: Standard license has limited/unlimited access to all drivers and the SDK, a .NET Framework 2.0 assembly, which enables inter-process communication (IPC) between With the Open (SDK), you can develop your own drivers and use CONTROL I/O.

Enroll now

What's inside

Learning objectives

  • To learn how to build industrial automation system as per the application
  • Learn mechanics of installing sensors and actuators in machine
  • Simulating your industrial system with plc logics
  • Testing and analyzing feasibility of the project.

Syllabus

Welcome to the course

Get to know about the course structure and content in brief.

Introduction to FACTORY I/O

This lecture explains how to use FACTORY I/O and it's elements. You will also get information on How to DOWNLOAD 30 Days FACTORY I/O Trial version

Read more
Understanding light load conveyor types
Start, Stop and direction control of light load conveyors
Controlling speed of conveyor using POT
Conveyor conveyor speed and direction using sensors
Building Conveyor system Part-1
Building Conveyor system Part-2
Adding Em-Stop to conveyor system
Conveyor energy saving condition
Finalizing conveyor system
Connect with me on LinkedIn
Join our Telegram group
Factory IO: Understanding Part Essential - How to use?
Important info

This video explains the usage of Emitters, Removers and pallets. You may need these elements in almost all the exercise you would be designing.

Industrial Conveyors

Understanding of Heavy load conveyors and it's types

Understanding of Light load conveyors and it's types

This video explains the function of Conveyor scale which will give you the reading of 0 ~ 10 VDC w.r.t. the weight on it.

Industrial Sorters

It explains the function and usage of Pivot arm sorter in sorting applications.

It explains the function and usage of Pusher in sorting applications.Pusher is basically pneumatic based cylinder with limit switches at it's front and rear end.

It explains the function and usage of pop up wheel sorter in sorting applications. Using this you can divert the high speed conveyor boxes to left or right.

These are the auxiliary passive elements used in buffering of the boxes on conveyor.

Industrial Sensors and Operators
Diffuse, Inductive and Capacitive Sensor

These sensors are used to sort the boxes based on height (light array). Whereas retro-reflective is high range proximity sensor.

Learn how to use operator and walkways to make the environment more realistic.

Pick and Place Actuator

This video explains how to use Pick and Place element in discrete mode i.e. using digital pulses

This video explains how to use Pick and Place element in analogous mode i.e. using 0 ~ 10VDC signal.

Elevator and Crane

This video explains the funcition of elevator in discrete mode i.e. using digital pulses

This video explains how to use Stacker crane

in discrete and analogous mode. Stacker crane is used to pick and place the boxes in the rack. It is used in Automatic Warehouses.

This section is specifically made to learn the application of automation elements in typical industrial control system. You will learn the assembly in FACTORY I/O and coding in CONNECT I/O

Learn how to control the ON/OFF operation of Conveyor using Start/Stop switch

Learn how to control the ON/OFF

and direction operation of Conveyor using Push button

Learn how to control the direction of Conveyor using POT

Learn how to control the direction of conveyor using diffuse sensor. This video also explains the concept of Interlocking,

In addition to the change in direction., learn how to change the speed of conveyor while going in forward direction as compared to reverse direction.

Learn how to make box sorting logic using pivot arm sorter.

Learn how to make box sorting logic using conveyorscale

Learn how to make box sorting logic using pusher

Learn how to make buffer station logic utilizing stop blade between two conveyors

Learn how to make converge logic using Chain transfer. It shows how to converge the boxes coming from two different conveyor to one single conveyor automatically

Download FACTORY I/O Scene and Control I/O Solutions
This ection will teach you Delta PLC Programming using examples from FACTORY I/O
How to link PLC with FACTORY I/O?
FACTORY I/O - PLC Exercise
To latch and unlatch conveyor using Push button
To change the direction of Conveyor
To change the direction of Conveyor using sensors
To understand the concept of Emitter and Remover
Interlocking of two conveyors using Sensors
Use pusher to divert the box on Chute conveyor
Indicating the operation of Conveyor using Indicators
Sorting of small/large boxes using Pusher
Use of Pivot arm to divert the boxes on Chute conveyor
Sorting of sall/large boxes using pivot arm
Use of Stop Blade for Buffering
Use of pop up Wheel for Box sorting
Use of Chain transfer for transferring the boxes
Converge System
Use of Turn Table to divert the boxes
Sorting of Boxes based on height using turn table
Get FACTORY I/O Licenses
How to save the course via Mobile application?
How to download Udemy Certificate?
Congratulations and Bonus

Save this course

Save Factory Automation using PLC Logics to your list so you can find it easily later:
Save

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Factory Automation using PLC Logics with these activities:
Review PLC Fundamentals
Reviewing PLC fundamentals will provide a solid base for understanding the more advanced concepts covered in the course, especially the practical applications using Factory I/O.
Show steps
  • Review basic PLC architecture and components.
  • Study ladder logic programming principles.
  • Practice simple PLC programming exercises.
Read 'Programmable Logic Controllers' by Frank Petruzella
Reading this book will provide a comprehensive understanding of PLC concepts and programming, enhancing your ability to apply them in Factory I/O simulations.
View Loose Leaf for Programmable Logic Controllers on Amazon
Show steps
  • Obtain a copy of 'Programmable Logic Controllers' by Frank Petruzella.
  • Read the chapters covering PLC basics and ladder logic.
  • Work through the example problems in the book.
Follow Factory I/O Tutorials
Following Factory I/O tutorials will familiarize you with the software's interface and capabilities, allowing you to effectively simulate and test PLC logic.
Show steps
  • Access the official Factory I/O tutorial videos.
  • Replicate the steps shown in the tutorials within Factory I/O.
  • Experiment with different configurations and settings.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Simulate Basic Automation Tasks
Practicing simulation of basic automation tasks in Factory I/O will reinforce your understanding of PLC programming and its application in industrial settings.
Show steps
  • Create a simple conveyor system in Factory I/O.
  • Program a PLC to control the conveyor's start/stop function.
  • Add sensors and actuators to automate the conveyor's operation.
Design a Sorting System Simulation
Designing and implementing a sorting system simulation will challenge you to apply your PLC programming skills to a more complex industrial application.
Show steps
  • Plan the layout and components of the sorting system.
  • Build the system in Factory I/O using conveyors, sensors, and actuators.
  • Develop a PLC program to control the sorting process.
  • Test and refine the simulation to ensure proper operation.
Document Your Simulation Projects
Documenting your simulation projects will help you solidify your understanding of the concepts and improve your communication skills.
Show steps
  • Create a written report describing your simulation project.
  • Include diagrams and screenshots of your Factory I/O setup.
  • Explain the PLC program logic and its functionality.
Contribute to a Factory I/O Community Forum
Contributing to a Factory I/O community forum will allow you to share your knowledge, learn from others, and contribute to the development of the software.
Show steps
  • Find a Factory I/O community forum online.
  • Answer questions from other users about PLC programming or Factory I/O.
  • Share your simulation projects and code examples.

Career center

Learners who complete Factory Automation using PLC Logics will develop knowledge and skills that may be useful to these careers:
Automation Engineer
The Automation Engineer designs, develops, and implements automated systems to improve efficiency and reduce manual labor in various industries. This course helps build a foundation in understanding the core principles of factory automation, including how to construct industrial automation systems. You'll learn about installing sensors and actuators, simulating systems with programmable logic controllers, and testing project feasibility. The course's hands-on approach using Factory I/O and Control I/O may be useful, as these are important tools for visualizing and testing automation designs. Taking this course may be useful for anyone pursuing a career as an Automation Engineer.
See salaries and explore the career path for Automation Engineer
Automation Technician
The Automation Technician maintains and troubleshoots automated systems and equipment. This course introduces the fundamentals of factory automation using PLC logics, focusing on real-time industrial applications. The hands-on experience with Factory I/O and Control I/O may be useful in learning to simulate and interact with industrial environments. The course may be useful in learning the mechanics of installing sensors and actuators, as well as testing and analyzing project feasibility. An Automation Technician would likely find this course helpful.
See salaries and explore the career path for Automation Technician
PLC Programmer
A Programmable Logic Controller Programmer develops, programs, and tests PLC code for automated systems. This course may be useful because it may help you learn PLC logic through practical exercises using Factory I/O and Control I/O. By focusing on real-time industrial applications like sorting and packaging, the course experience can provide a practical background in PLC programming. The course also may be useful if you're interested in simulation environment. A PLC Programmer would benefit from the hands-on experience of this course.
See salaries and explore the career path for PLC Programmer
Robotics Technician
Robotics Technicians install, maintain, and repair robotic systems used in manufacturing and other industries. The course's focus on industrial automation systems and PLC logic could be useful for understanding how robots are integrated into production lines. The hands-on experience gained through simulating industrial systems with PLCs helps build familiarity with the components and controls used in robotics. A Robotics Technician can use this foundation to troubleshoot and optimize robotic systems. Taking this course may be useful for anyone pursuing a career as a Robotics Technician.
See salaries and explore the career path for Robotics Technician
Manufacturing Engineer
Manufacturing Engineers improve manufacturing processes and systems to optimize efficiency and quality. Understanding factory automation and PLC logic is crucial to this role. This course helps you understand the components and programming involved in automated systems, which is a large part of modern manufacturing. The course's emphasis on simulating industrial systems and testing project feasibility can provide insights into how a Manufacturing Engineer optimizes manufacturing processes. Taking this course may be useful for anyone pursuing a career as a Manufacturing Engineer.
See salaries and explore the career path for Manufacturing Engineer
Control Systems Engineer
Control Systems Engineer deals with the design, development, and maintenance of control systems, including those used in automated factories. This course helps learn the essentials of factory automation using PLC logics, with a focus on real-time industrial applications. The use of Factory I/O and Control I/O to simulate industrial environments may be a helpful supplement. The material on sensors, actuators, and PLC programming is essential to success in a control systems role. This course may be useful for those seeking to become a Control Systems Engineer.
See salaries and explore the career path for Control Systems Engineer
Industrial Electrician
The Industrial Electrician installs and maintains electrical systems in industrial settings, which often include automated machinery. This course focuses on factory automation using PLC logics, providing a foundation for understanding how these systems operate. The section on installing sensors and actuators helps build a foundation in the electrical components of automation. Familiarity with Factory I/O and Control I/O may be useful when troubleshooting automated systems. Taking this course may be useful for anyone pursuing a career as an Industrial Electrician.
See salaries and explore the career path for Industrial Electrician
Mechatronics Engineer
A Mechatronics Engineer integrates mechanical, electrical, and computer engineering to design and develop automated systems. This course helps you understand the fundamentals of factory automation using PLC logics, which is directly relevant to mechatronics. The course's coverage of sensors, actuators, and PLC programming can be very useful for designing and controlling mechatronic systems. The use of Factory I/O and Control I/O for simulation helps you visualize and test designs. This course may be useful for anyone pursuing a career as a Mechatronics Engineer.
See salaries and explore the career path for Mechatronics Engineer
Process Engineer
Process Engineers design, implement, and optimize industrial processes, often involving automated systems. This course introduces factory automation using PLC logics, providing a valuable understanding of the control systems that drive many industrial processes. The simulation of industrial systems with PLC logics may be helpful for testing and analyzing the feasibility of projects. The emphasis on real-time applications may be useful for those interested in process optimization. This course may be useful for anyone pursuing a career as a Process Engineer.
See salaries and explore the career path for Process Engineer
Systems Integrator
Systems Integrators design and implement complete systems by combining different components, including automated machinery and control systems. This course may be useful for a Systems Integrator because it covers factory automation using PLC logics. The simulation of industrial systems with PLC logics may be helpful when learning how to test and analyze the feasibility of projects. Further, the real-time industrial applications may be helpful for anyone interested in pursuing a career as a Systems Integrator.
See salaries and explore the career path for Systems Integrator
Electrical Engineer
Electrical Engineers design, develop, and test electrical equipment and systems. This course's focus on factory automation using PLC logics may supplement an Electrical Engineer's skill set. The course's material on how to install sensors and actuators in machines may be helpful when designing and testing electrical systems for automated systems. The simulation of industrial systems with PLC logics is also useful when learning how to test and analyze the feasibility of a project. This course may be useful for anyone pursuing a career as an Electrical Engineer.
See salaries and explore the career path for Electrical Engineer
Instrumentation Technician
An Instrumentation Technician installs, calibrates, and maintains instruments used to measure and control industrial processes. This course may be useful for someone working as an Instrumentation Technician. The course emphasizes how to install sensors and actuators within machinery, which is a core component of understanding how an Instrumentation Technician operates. The use of Factory I/O and Control I/O is also useful since it helps simulate and interact with industrial environments. This course may be useful for those seeking to become Instrumentation Technicians.
See salaries and explore the career path for Instrumentation Technician
Project Engineer
Project Engineers plan, coordinate, and manage engineering projects, often involving automated systems. This course provides a practical understanding of factory automation using PLC logics, which is crucial for managing automation-related projects. It may be useful for you given its emphasis on project feasibility. The use of Factory I/O and Control I/O is also helpful since it helps simulate interactions in industrial environments. This course may be useful for someone interested in becoming a Project Engineer.
See salaries and explore the career path for Project Engineer
Maintenance Technician
Maintenance Technicians perform routine maintenance and repairs on industrial equipment, including automated systems. This course provides a basic understanding of factory automation using PLC logics, which may be helpful when troubleshooting and maintaining automated equipment. The course's focus on installing sensors and actuators offers specific knowledge that directly applies to maintenance tasks. The hands-on simulation experience using Factory I/O and Control I/O is also helpful, as it helps you interact with industrial environments. This course may be useful for someone interested in becoming a Maintenance Technician.
See salaries and explore the career path for Maintenance Technician
CAD Designer
CAD Designers create technical drawings and models of mechanical and electrical systems. While this course primarily covers factory automation using PLC logics, the hands-on experience with Factory I/O may be tangentially useful, as it involves visualizing and interacting with industrial systems in a virtual environment. The course's emphasis on installing sensors and actuators provides context for designing these components within machinery. This course may be useful for someone interested in becoming a CAD Designer.
See salaries and explore the career path for CAD Designer

Reading list

We've selected one books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Factory Automation using PLC Logics.
Programmable Logic Controllers
Save
Comprehensive guide to PLCs, covering everything from basic concepts to advanced programming techniques. It provides a strong foundation for understanding PLC operation and programming, which is essential for this course. It is commonly used as a textbook in academic institutions and by industry professionals. This book adds depth to the course by providing detailed explanations and examples of PLC applications.
Loose Leaf for Programmable Logic Controllers
Loose Leaf
$$$$
RSLogix PLC Manual for use with Programmable Logic...
Paperback
$$
LogixPro PLC Lab Manual for Programmable Logic...
Paperback
$$$$
RSLogix 5000 PLC for use with Programmable Logic...
Paperback
$$$$
Programmable Logic Controllers
Paperback
$$
Programmable Logic Controllers
Hardcover
$$$
Loose Leaf for Programmable Logic Controllers
Paperback
$$$$
By Frank D. Petruzella - Programmable Logic...
Hardcover
$$$$
NEW-PROGRAMMABLE LOGIC CONTROLLERS 5E
Paperback
$$$$
LogixPro Simulation Lab/Exercises Manual w/ Student...
Unknown Binding
$$$$

Share

Help others find this course page by sharing it with your friends and followers:
Facebook
LinkedIn
Reddit
X
Link
Email

Similar courses

Similar courses are unavailable at this time. Please try again later.
Effort
9.5 total hours
Via
Udemy
Instructor
Rajvir Singh
Language
English
Share and help others discover this course.
Facebook LinkedIn X Reddit Link Email
Don't miss out
Enroll today to gain access to this course
Enroll in this course
Our mission

OpenCourser helps millions of learners each year. People visit us to learn workspace skills, ace their exams, and nurture their curiosity.

Our extensive catalog contains over 50,000 courses and twice as many books. Browse by search, by topic, or even by career interests. We'll match you to the right resources quickly.

Find this site helpful? Tell a friend about us.

Affiliate disclosure

We're supported by our community of learners. When you purchase or subscribe to courses and programs or purchase books, we may earn a commission from our partners.

Your purchases help us maintain our catalog and keep our servers humming without ads.

Thank you for supporting OpenCourser.

© 2016 - 2025 OpenCourser