Manufacturing Process Control I from edX

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Randomness is inherent in all processes including manufacturing. The fundamental concepts taught in this course will help learners develop powerful statistical process control methods that are the foundation of world-class manufacturing quality.

As part of the Principles of Manufacturing MicroMasters program, this course will introduce statistical methods that apply to any unit manufacturing process. We will cover the following topics:

Recognizing inherent variability in continuous production
Identifying sources of process output variation
Describing variation in a structured manner
Applying basic probability and statistics concepts to characterize process variation
Differentiating between design specifications and process capability
Synthesizing novel approaches to unfamiliar situations by extending the core material (i.e. go beyond the “standard” uses).
Assessing the appropriateness of various statistical methods for a variety of problems

Develop the engineering and management skills needed for competence and competitiveness in today’s manufacturing industry with the Principles of Manufacturing MicroMasters Credential, designed and delivered by MIT’s #1-ranked Mechanical Engineering department in the world. Learners who pass the 8 courses in the program will earn the MicroMasters Credential and qualify to apply to gain credit towards MIT’s Master of Engineering in Advanced Manufacturing & Design program.

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What you'll learn

Variation modeling using the theory of Random Processes
Statistical Process Control (SPC) foundations and applications
Xbar, EWMA, CUSUM and discrete event methods for detecting process problems
Methods for analyzing process changes by looking at general process physics
How to apply these methods to achieve world-class quality in unit manufacturing processes

What's inside

Learning objectives

Variation modeling using the theory of random processes
Statistical process control (spc) foundations and applications
Xbar, ewma, cusum and discrete event methods for detecting process problems

How to apply these methods to achieve world-class quality in unit manufacturing processes
Methods for analyzing process changes by looking at general process physics

Variation modeling using the theory of random processes
Statistical process control (spc) foundations and applications
Xbar, ewma, cusum and discrete event methods for detecting process problems
How to apply these methods to achieve world-class quality in unit manufacturing processes
Methods for analyzing process changes by looking at general process physics

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Provides foundational knowledge in Statistical Process Control (SPC), a critical aspect for world-class quality in manufacturing

Introduces powerful statistical process control methods used in unit manufacturing processes

Emphasizes the recognition and analysis of process output variation, a key factor in manufacturing quality

Highlights the differentiation between design specifications and process capability, a crucial distinction for manufacturing efficiency

Instructed by Duane Boning and David Hardt, renowned experts in the field of manufacturing engineering

Requires familiarity with probability and statistics concepts, which may pose a barrier for learners without prior knowledge

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Manufacturing process control i

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"I want to study this course as process controller because is needed every where."

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Learners who complete Manufacturing Process Control I will develop knowledge and skills that may be useful to these careers:

Quality Manager

Quality Managers are in charge of monitoring and analyzing factors that impact product quality. They use statistical analysis to come up with methods to control for and eliminate problems that may occur in the production process. They also make sure all quality control procedures are functioning properly, and that all quality assurance initiatives are going according to plan. This course, Manufacturing Process Control I, can help you to develop the foundational expertise you need to be a successful Quality Manager. It will help you to recognize where variation exists in production processes, which is one of the most important things that Quality Managers are responsible for doing. It also provides a solid foundation in SPC, which Quality Managers must have.

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Manufacturing Engineer

Manufacturing Engineers develop and implement new production processes and systems, and they also work to improve existing ones. They use their knowledge of engineering principles to make sure that manufacturing processes are efficient and cost-effective, and they also make sure that products are manufactured to meet quality standards. This course can provide you with the skills and knowledge that you need to be a successful Manufacturing Engineer. It will help you to understand how to control and eliminate variation in production processes, which is a fundamental part of Manufacturing Engineering. It will also help you to develop your SPC skills, which are essential for Manufacturing Engineers.

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Process Engineer

Process Engineers are responsible for designing and implementing manufacturing processes. They work closely with other engineers and technicians to develop new processes and improve existing ones. They also make sure that manufacturing processes are efficient and cost-effective, and they work to eliminate waste. This course can help you to gain the skills and knowledge that you need to be a successful Process Engineer. It will provide you with a foundational understanding of how to control and eliminate variation in manufacturing processes, and it will also provide you with the SPC skills that Process Engineers need.

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Quality Assurance Manager

Quality Assurance Managers are responsible for developing and implementing quality assurance programs. They work with other departments to ensure that products and services meet quality standards. They also conduct audits and inspections to make sure that quality standards are being met. This course may be useful for Quality Assurance Managers because it provides a solid foundation in SPC, which is a key tool for Quality Assurance Managers. It can also help Quality Assurance Managers to understand how to control and eliminate variation in manufacturing processes.

See salaries and explore the career path for Quality Assurance Manager

Six Sigma Specialist

Six Sigma Specialists are responsible for improving the quality of products and services by using Six Sigma methods. They use statistical analysis to identify and eliminate defects, and they also work to improve processes and systems. This course can be useful for Six Sigma Specialists because it provides a solid foundation in SPC, which is a key tool for Six Sigma Specialists. It can also help Six Sigma Specialists to understand how to control and eliminate variation in manufacturing processes.

See salaries and explore the career path for Six Sigma Specialist

Operations Manager

Operations Managers are responsible for overseeing the day-to-day operations of a business. They work with other departments to ensure that all aspects of the business are running smoothly and efficiently. This course may be useful for Operations Managers because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Operations Managers to develop their SPC skills, which can be useful for managing operations.

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Data Analyst

Data Analysts use data to solve problems and improve decision-making. They work with data from a variety of sources to identify trends, patterns, and insights. This course may be useful for Data Analysts because it can help them to develop their statistical analysis skills. It can also help Data Analysts to understand how to control and eliminate variation in manufacturing processes.

See salaries and explore the career path for Data Analyst

Statistician

Statisticians use statistical methods to collect, analyze, interpret, and present data. They work in a variety of fields, including manufacturing, healthcare, and finance. This course may be useful for Statisticians because it can help them to develop their statistical analysis skills. It can also help Statisticians to understand how to control and eliminate variation in manufacturing processes.

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Quality Control Inspector

Quality Control Inspectors are responsible for inspecting products and services to make sure that they meet quality standards. They also work to identify and eliminate defects. This course may be useful for Quality Control Inspectors because it can help them to develop their SPC skills, which are essential for Quality Control Inspectors. It can also help Quality Control Inspectors to understand how to control and eliminate variation in manufacturing processes.

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Project Manager

Project Managers are responsible for planning, organizing, and executing projects. They work with a team of people to achieve project goals. This course may be useful for Project Managers because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Project Managers to develop their SPC skills, which can be useful for managing projects.

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Industrial Engineer

Industrial Engineers design, improve, and install integrated systems of people, materials, information, equipment, and energy. They work to improve productivity and efficiency in a variety of industries. This course may be useful for Industrial Engineers because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Industrial Engineers to develop their SPC skills, which can be useful for improving productivity and efficiency.

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Environmental Engineer

Environmental Engineers work to protect the environment by developing and implementing solutions to environmental problems. They work in a variety of industries, including manufacturing, construction, and transportation. This course may be useful for Environmental Engineers because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Environmental Engineers to develop their SPC skills, which can be useful for improving environmental performance.

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Safety Engineer

Safety Engineers work to prevent accidents and injuries in the workplace. They develop and implement safety programs, and they also work to identify and eliminate workplace hazards. This course may be useful for Safety Engineers because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Safety Engineers to develop their SPC skills, which can be useful for improving workplace safety.

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Reliability Engineer

Reliability Engineers work to ensure that products and systems are reliable and safe. They develop and implement reliability programs, and they also work to identify and eliminate reliability problems. This course may be useful for Reliability Engineers because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Reliability Engineers to develop their SPC skills, which can be useful for improving reliability.

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Manufacturing Scientist

Manufacturing Scientists work to develop new and improved manufacturing processes. They use their knowledge of science and engineering to solve manufacturing problems and improve productivity. This course may be useful for Manufacturing Scientists because it can help them to understand how to control and eliminate variation in manufacturing processes. It can also help Manufacturing Scientists to develop their SPC skills, which can be useful for developing new and improved manufacturing processes.

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