Manufacturing Systems II from edX

Manufacturing systems are complex systems that require analytical analysis. Managers and practitioners use a wide variety of methods to analyze and optimize the performance of manufacturing systems and control costs.

In this course, part of the Principles of Manufacturing MicroMasters program, you will learn about Multi-Part-Type Manufacturing Systems. We will discuss Material Requirements Planning (MRP), Multi-Stage Control and Scheduling as well as Simulation and Quality.

This course will enableyou to develop an intuition about stochastic production lines.You will understand the importance and cost of inventory buffers, run basic simulation and optimizations and develop a policy to manage production systems.

The topics that we cover will provide the basis for you to continue into the manufacturing field in roles such as an operations manager and supply chain manager.

This course should be taken in sequence following Introduction to Manufacturing Systems.

Develop the skills needed for competence and competitiveness in today’s manufacturing industry with the Principles of Manufacturing MicroMasters Credential, designed and delivered by MIT’s #1-ranked Mechanical Engineering department in the world. Learners who pass the 8 courses in the program will earn the MicroMasters Credential and qualify to apply to gain credit towards MIT’s Master of Engineering in Advanced Manufacturing & Design program.

What's inside

Learning objectives

Understand the application of stochastic production line models
Issues to consider in the design and use of simulations

Material requirements planning (mrp) to bettermanage manufacturing processes

Understand the application of stochastic production line models
Issues to consider in the design and use of simulations
Material requirements planning (mrp) to bettermanage manufacturing processes

Good to know

Know what's good

, what to watch for

, and possible dealbreakers

Provides a foundation for manufacturing field roles such as operations and supply chain manager

Offers an understanding of stochastic production lines and simulation

Introduces Material Requirements Planning (MRP) for managing manufacturing processes

Should be taken after Introduction to Manufacturing Systems

Part of the Principles of Manufacturing MicroMasters program, leading to a MicroMasters Credential

Taught by Stanley B. Gershwin and Brian Anthony, reputable instructors in the field

Reviews summary

Manufacturing systems analysis

Learners say that this course offers a deep dive into manufacturing systems and their analysis. It is largely considered a very important course especially for Manufacturing and Mechanical Engineers. Reviewers claim that this course has helped them to understand manufacturing systems, which is helpful for working in factories or other industrial settings.

The course helps students understand how to analyze manufacturing systems.

"Because to understand about Manufacturing Systems and its Analysis."

This course is beneficial particularly for Manufacturing and Mechanical Engineers working in industrial settings.

"This course is the very important course for Manufacturing and Mechanical Engineers in the areas of Industries or factories."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Manufacturing Systems II with these activities:

Review probability and statistics concepts

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Ensure a strong foundation in probability and statistics, essential for understanding stochastic production lines.

Browse courses on Probability

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Review probability distributions, random variables, and statistical inference.

Join a study group to discuss MRP and scheduling

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Collaborate with peers to strengthen your understanding of MRP and scheduling concepts.

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Form or join a study group with fellow students taking the course.
Meet regularly to discuss course material, share insights, and work on problems together.

Read 'Lean Manufacturing: A Complete Guide to Waste Elimination'

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Enhance your understanding of lean manufacturing principles and practices.

View Lean Solutions: How Companies and Customers Can... on Amazon

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Read through the book carefully and make notes on key concepts.
Apply the principles learned from the book to a specific manufacturing process.

Five other activities

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Complete manufacturing simulation tutorials

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Enhance your understanding of stochastic production line models through structured tutorials.

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Identify reputable sources for manufacturing simulation tutorials.
Follow the tutorials step-by-step to build a solid foundation in simulation techniques.
Experiment with different simulation parameters to observe the effects on production outcomes.

Create a visualization of inventory buffer costs

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Solidify your understanding of inventory buffer costs and their role in manufacturing systems.

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Gather data on production costs, inventory levels, and lead times.
Analyze the data to identify relationships between inventory levels and costs.
Create a visual representation, such as a graph or chart, to illustrate the findings.

Attend a workshop on lean manufacturing techniques

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Gain practical insights into reducing waste and improving manufacturing efficiency.

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Identify and register for a reputable workshop on lean manufacturing.
Actively participate in the workshop and take notes on best practices.
Apply the concepts learned from the workshop to your own manufacturing operations.

Run simulation optimizations

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Develop proficiency in simulation optimization techniques to enhance manufacturing system performance.

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Set up simulation models for optimization.
Apply optimization algorithms to identify optimal production parameters.
Analyze results and evaluate the impact of optimization on system performance.

Implement an MRP system in a simulated manufacturing environment

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Gain hands-on experience in applying MRP principles to improve manufacturing processes.

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Develop a manufacturing process flow and identify material requirements.
Design an MRP system that optimizes material planning and scheduling.
Implement the MRP system in a simulated manufacturing environment.
Evaluate the performance of the MRP system and make necessary adjustments.

Career center

Learners who complete Manufacturing Systems II will develop knowledge and skills that may be useful to these careers:

Manufacturing Engineer

Manufacturing Engineers design, develop, and improve production processes to ensure that products meet quality standards and are manufactured efficiently. This course can help prepare you for a career as a Manufacturing Engineer by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize manufacturing processes and reduce costs.

See salaries and explore the career path for Manufacturing Engineer

Operations Research Analyst

Operations Research Analysts use analytical methods to solve problems in a variety of industries, including manufacturing, healthcare, and finance. This course can help you prepare for a career as an Operations Research Analyst by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to solve complex problems and improve the efficiency of organizations.

See salaries and explore the career path for Operations Research Analyst

Industrial Engineer

Industrial Engineers design, improve, and install integrated systems for managing industrial production and operations. This course can help you prepare for a career as an Industrial Engineer by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize manufacturing processes and reduce costs.

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Production Manager

Production Managers oversee the production process in a manufacturing or industrial setting. This course can help you prepare for a career as a Production Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize production processes and ensure that products are manufactured efficiently and meet quality standards.

See salaries and explore the career path for Production Manager

Materials Manager

Materials Managers oversee the procurement, storage, and distribution of materials and supplies in a manufacturing or industrial setting. This course can help you prepare for a career as a Materials Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize the flow of materials through the production process and reduce costs.

See salaries and explore the career path for Materials Manager

Quality Control Inspector

Quality Control Inspectors ensure that products meet quality standards and specifications. This course can help you prepare for a career as a Quality Control Inspector by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to identify and correct defects in products and ensure that they meet customer requirements.

See salaries and explore the career path for Quality Control Inspector

Supply Chain Manager

Supply Chain Managers oversee the flow of goods and services from suppliers to customers. This course can help you prepare for a career as a Supply Chain Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize the supply chain and reduce costs.

See salaries and explore the career path for Supply Chain Manager

Logistics Manager

Logistics Managers oversee the transportation and storage of goods and materials. This course can help you prepare for a career as a Logistics Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize the logistics process and reduce costs.

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Process Engineer

Process Engineers design and improve production processes in a manufacturing or industrial setting. This course can help you prepare for a career as a Process Engineer by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to optimize production processes and reduce costs.

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Maintenance Manager

Maintenance Managers oversee the maintenance and repair of equipment and facilities in a manufacturing or industrial setting. This course can help you prepare for a career as a Maintenance Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to maintain equipment and facilities and ensure that they are operating efficiently.

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Purchasing Manager

Purchasing Managers oversee the procurement of goods and services for a company. This course can help you prepare for a career as a Purchasing Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to negotiate contracts with suppliers and ensure that the company is getting the best possible prices and quality.

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Inventory Manager

Inventory Managers oversee the storage and distribution of inventory in a manufacturing or industrial setting. This course can help you prepare for a career as an Inventory Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to manage inventory levels and ensure that the company is able to meet customer demand.

See salaries and explore the career path for Inventory Manager

Quality Engineer

Quality Engineers design and implement quality control systems in a manufacturing or industrial setting. This course can help you prepare for a career as a Quality Engineer by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to identify and correct defects in products and ensure that they meet customer requirements.

See salaries and explore the career path for Quality Engineer

Operations Manager

Operations Managers oversee the day-to-day operations of a company or organization. This course can help you prepare for a career as an Operations Manager by providing you with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge will help you to develop the skills needed to manage operations and ensure that the company is running efficiently and effectively.

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Business Analyst

Business Analysts use data and analysis to identify and solve business problems. This course can be helpful for those who want to pursue a career as a Business Analyst by providing them with a foundation in the principles of manufacturing systems and their analysis. You will learn about topics such as material requirements planning (MRP), multi-stage control and scheduling, and simulation and quality. This knowledge can be applied to a variety of business problems, such as improving operational efficiency, reducing costs, and increasing customer satisfaction.

See salaries and explore the career path for Business Analyst