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Duane Boning and David Hardt

As part of the Principles of Manufacturing MicroMasters program, this course will build on statistical process control foundations to add process modeling and optimization.Building on formal methods of designed experiments, the course develops highly applicable methods for creating robust processes with optimal quality.

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As part of the Principles of Manufacturing MicroMasters program, this course will build on statistical process control foundations to add process modeling and optimization.Building on formal methods of designed experiments, the course develops highly applicable methods for creating robust processes with optimal quality.

We will cover the following topics:

  • Evaluating the causality of inputs and parameters on the output measures
  • Designing experiments for the purpose of process improvement
  • Methods for optimizing processes and achieving robustness to noise inputs
  • How to integrate all of these methods into an overall approach to process control that can be widely applied
  • Developing a data-based statistical ability to solving engineering problems in general

The course will conclude with a capstone activity that will integrate all the Statistical Process Control topics.

Develop the engineering andmanagement skills needed for competence and competitiveness in today’s manufacturing industry with the Principles of Manufacturing MicroMasters Credential, designed and delivered by MIT’s #1-ranked Mechanical Engineering department in the world. Learners who pass the 8 courses in the program earn the MicroMasters Credential and qualify to apply to gain credit for MIT’s Master of Engineering in Advanced Manufacturing & Design program.

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What's inside

Learning objectives

  • Multivariate regression for input-output causality
  • Design of experiments (doe) methods to improve processes
  • Response surface methods and process optimization based on doe methods
  • Doe-based methods for achieving processes that are robust to external variations

Good to know

Know what's good
, what to watch for
, and possible dealbreakers
Builds engineering and management skills for manufacturing innovation
Covers statistical process control foundations, adding process modeling and optimization
Emphasizes optimizing processes and robustness to external variations
Introduces highly applicable methods for creating robust processes with optimal quality
Provides data-based statistical methods for solving engineering problems
Evaluates causality of inputs and parameters on output measures
Offers a capstone activity that integrates all the Statistical Process Control topics

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Manufacturing Process Control II with these activities:
Review your notes and assignments from previous courses
Refreshing your knowledge from previous courses will help you recall the foundational concepts needed for this course.
Show steps
  • Find your notes and assignments from previous courses related to SPC
  • Review the material thoroughly
  • Identify any areas where you need further review
Review the book 'Statistical Quality Control' by Montgomery
This book provides a comprehensive overview of SPC principles and techniques. Reviewing it will help you build a strong foundation in the subject.
Show steps
  • Read the book's introduction and first chapter
  • Review the chapters on SPC tools and techniques
  • Read the case studies and examples
Follow online tutorials on SPC
Online tutorials provide a structured and interactive way to learn about SPC. Following them will help you build your knowledge and skills.
Show steps
  • Find reputable online tutorials on SPC
  • Follow the tutorials step-by-step
  • Complete the exercises and quizzes included in the tutorials
Six other activities
Expand to see all activities and additional details
Show all nine activities
Design a flowchart for a statistical process control (SPC) system
Create a flowchart to visualize the steps involved in an SPC system. This will help you understand the process and identify areas for improvement.
Show steps
  • Identify the process to be controlled
  • Define the control limits
  • Collect data on the process
  • Analyze the data and identify trends
  • Implement corrective actions
Join a study group or online forum for SPC
Joining a study group or online forum will allow you to connect with other students and discuss SPC concepts.
Show steps
  • Find an online forum or study group dedicated to SPC
  • Introduce yourself and ask questions
  • Participate in discussions and share your knowledge
Solve practice problems on SPC
Solving practice problems will help you develop the skills needed to apply SPC in real-world situations.
Show steps
  • Find practice problems online or in textbooks
  • Solve the problems using the SPC techniques you have learned
  • Check your answers and identify areas where you need improvement
Attend a workshop or conference on SPC
Attending a workshop or conference will provide you with the opportunity to learn from experts and network with other professionals in the field.
Show steps
  • Find a workshop or conference on SPC that fits your schedule and interests
  • Register for the event
  • Attend the sessions and participate in the activities
Volunteer at an organization that uses SPC
Volunteering at an organization that uses SPC will give you practical experience and allow you to apply your knowledge in a real-world setting.
Show steps
  • Find an organization that uses SPC and is looking for volunteers
  • Contact the organization and express your interest
  • Attend the training provided by the organization
  • Work on SPC projects under the guidance of experienced professionals
Contribute to an open-source SPC project
Contributing to an open-source project will give you hands-on experience with SPC and help you deepen your understanding of the subject.
Show steps
  • Find an open-source SPC project to contribute to
  • Read the project documentation and familiarize yourself with the codebase
  • Identify a bug or feature to work on
  • Submit a pull request with your changes

Career center

Learners who complete Manufacturing Process Control II will develop knowledge and skills that may be useful to these careers:
Process Engineer
Process Engineers design, optimize, and improve manufacturing processes. They work to ensure that processes are efficient, productive, and cost-effective. This course's focus on process modeling, optimization, and statistical process control can help Process Engineers build a strong foundation in the tools and techniques they need to succeed in their roles.
Quality Engineer
Quality Engineers ensure that products and services meet quality standards. They develop and implement quality control systems, and they work to improve processes to reduce defects and waste. This course's focus on process improvement, optimization, and statistical process control can help Quality Engineers build a strong foundation in the tools and techniques they need to succeed in their roles.
Manufacturing Engineer
Manufacturing Engineers analyze, design, and improve processes for the production of goods. They develop and implement ways to make processes more efficient, productive, and cost-effective. This course's focus on process modeling, optimization, and statistical process control can help Manufacturing Engineers build a strong foundation in the tools and techniques they need to succeed in their roles.
Industrial Engineer
Industrial Engineers design, improve, and install integrated systems for managing industrial production and operations. They work to improve productivity and efficiency, and they develop ways to reduce costs. This course's focus on process modeling, optimization, and statistical process control can help Industrial Engineers build a strong foundation in the tools and techniques they need to succeed in their roles.
Operations Research Analyst
Operations Research Analysts develop and apply mathematical and analytical techniques to solve complex problems in a variety of industries. They work to improve efficiency, productivity, and profitability. This course's focus on process modeling, optimization, and statistical process control can help Operations Research Analysts build a strong foundation in the tools and techniques they need to succeed in their roles.
Project Manager
Project Managers plan, execute, and close projects. They work to ensure that projects are completed on time, within budget, and to the required quality standards. This course's focus on process modeling, optimization, and statistical process control can help Project Managers build a strong foundation in the tools and techniques they need to succeed in their roles.
Consultant
Consultants help businesses and organizations improve their performance. They work on a variety of projects, including process improvement, organizational change, and strategic planning. This course's focus on process modeling, optimization, and statistical process control can help Consultants build a strong foundation in the tools and techniques they need to succeed in their roles.
Risk Manager
Risk Managers identify, assess, and mitigate risks. They work to protect businesses and organizations from a variety of risks, including financial risks, operational risks, and reputational risks. This course's focus on statistical process control and data-based problem solving can help Risk Managers build a strong foundation in the tools and techniques they need to succeed in their roles.
Supply Chain Manager
Supply Chain Managers oversee the flow of goods and services from suppliers to customers. They work to ensure that supply chains are efficient, effective, and cost-effective. This course's focus on process modeling, optimization, and statistical process control can help Supply Chain Managers build a strong foundation in the tools and techniques they need to succeed in their roles.
Operations Manager
Operations Managers oversee the day-to-day operations of businesses and organizations. They work to ensure that operations are efficient, productive, and cost-effective. This course's focus on process modeling, optimization, and statistical process control can help Operations Managers build a strong foundation in the tools and techniques they need to succeed in their roles.
Data Scientist
Data Scientists collect, analyze, and interpret data to help businesses make better decisions. They work with a variety of data sources and use a variety of statistical and analytical techniques. This course's focus on statistical process control and data-based problem solving can help Data Scientists build a strong foundation in the tools and techniques they need to succeed in their roles.
Business Analyst
Business Analysts help businesses identify and solve problems. They analyze data, develop recommendations, and implement solutions. This course's focus on statistical process control and data-based problem solving can help Business Analysts build a strong foundation in the tools and techniques they need to succeed in their roles.
Statistician
Statisticians collect, analyze, and interpret data to help businesses and organizations make better decisions. They work with a variety of data sources and use a variety of statistical and analytical techniques. This course's focus on statistical process control and data-based problem solving can help Statisticians build a strong foundation in the tools and techniques they need to succeed in their roles.
Data Analyst
Data Analysts collect, analyze, and interpret data to help businesses make better decisions. They work with a variety of data sources and use a variety of statistical and analytical techniques. This course's focus on statistical process control and data-based problem solving can help Data Analysts build a strong foundation in the tools and techniques they need to succeed in their roles.
Software Engineer
Software Engineers design, develop, and maintain software systems. They work on a variety of projects, including web applications, mobile applications, and enterprise software. This course's focus on statistical process control and data-based problem solving can help Software Engineers build a strong foundation in the tools and techniques they need to succeed in their roles.

Reading list

We've selected ten books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Manufacturing Process Control II.
Provides a comprehensive overview of design of experiments (DOE) methods and techniques that can be used to improve process performance and quality. It valuable reference for anyone involved in manufacturing or process improvement, and it is also a commonly used textbook in academic institutions.
Provides a comprehensive overview of response surface methodology (RSM) methods and techniques that can be used to improve process performance and quality. It valuable reference for anyone involved in manufacturing or process improvement, and it is also a commonly used textbook in academic institutions.
Provides a comprehensive overview of Six Sigma methods and techniques that can be used to improve process performance and quality. It valuable reference for anyone involved in manufacturing or process improvement, and it is also a commonly used textbook in academic institutions.
Provides a comprehensive overview of statistical quality control (SQC) methods and techniques that can be used to improve process performance and quality. It valuable reference for anyone involved in manufacturing or process improvement, and it is also a commonly used textbook in academic institutions.
Provides a comprehensive overview of Lean Six Sigma methods and techniques that can be used to improve process performance and quality. It valuable reference for anyone involved in manufacturing or process improvement.
Provides a comprehensive overview of the Toyota Production System (TPS) and its principles. It valuable reference for anyone involved in manufacturing or process improvement, and it is also a commonly used textbook in academic institutions.
Provides a comprehensive overview of chemical process control theory and practice.

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