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Manufacturing Processes - Factory At Your Desk

BIZM Consulting Pvt.Ltd

Standing means moving backward is more than true for Manufacturing Industries as it keeps challenging the challenges continually to create opportunities for all.

While we study the course as part of our curriculum large attention is around the 3Ms of Manufacturing with a relatively deeper dive to Machines – their principles , mechanisms and supporting tools etc, however mostly the discussions on 4th and the 5th Ms of Manufacturing Process namely the Methods and their Measures remain limited.

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Standing means moving backward is more than true for Manufacturing Industries as it keeps challenging the challenges continually to create opportunities for all.

While we study the course as part of our curriculum large attention is around the 3Ms of Manufacturing with a relatively deeper dive to Machines – their principles , mechanisms and supporting tools etc, however mostly the discussions on 4th and the 5th Ms of Manufacturing Process namely the Methods and their Measures remain limited.

This course is uniquely designed, which while one hand provides you supplementary information with experiential learning platform of some manufacturing processes as part of your curriculum such as Metal Cutting, Metal Forming, Metal Joining etc,

More importantly, on the other hand it provides the opportunity to learn more on the 4th and 5th Ms of Manufacturing Process which are key to Manufacturing company to address the challenges of complex networks of Demand, Supply, Knowledge Capital, Resources and more.

The course presents an opportunity to see through integrated manufacturing process as in real life situation with all 4Ms (Men, Material, Machine and Methods) playing their role to achieve common tangible goals.

The course also briefly explains the changing trends of manufacturing technologies and their impact thereon to the industry

Uniquely designed Case based assessments to drive inherent abilities of learner beyond knowledge assimilation.

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What's inside

Learning objectives

  • Supplementary learning of manufacturing process concepts in rich immersive learning platform.
  • See through real life integrated end to end manufacturing process in action.
  • Experience 4ms being put in practice.
  • Understand role plays of functions and processes enabling manufacturing.
  • Appreciate now the challenges and emanating opportunities of next generation manufacturing.

Syllabus

Difference between discrete and process manufacturing. High level process of producing goods through discrete and process manufacturing
Introduction to Manufacturing Processes
Read more
Discrete Manufacturing
Process Manufacturing
Discrete vs. Process Manufacturing

Manufacturing Process Overview

Repetitive, Cellular, Just in time and Flexible manufacturing setups. How these setups are used by discrete manufacturing companies to produce part or product.
Repetitive Manufacturing
Cellular Manufacturing
Just In Time Manufacturing
Flexible Manufacturing

types of discrete manufacturing

Learn different types of manufacturing strategies used by discrete manufacturing companies. Why specific strategy is adopted by company to increase competitive advantage in the market.
Introduction to Manufacturing Strategy
Make to Stock Strategy
Make to Order Strategy
Configure to Order Strategy
Assemble to Order Strategy
Engineer to Order Strategy

Manufacturing Strategy Overview

Typical machines used in discrete manufacturing setup to produce parts. Working principles of conventional and CNC machines.
Introduction To Conventional Lathe
Introduction To CNC Lathe
Introduction To VMC
Introduction To Column Drilling Machine
Introduction To Press Machine

Overview of Machines and Operations

Various operations performed with the help of single, multi and random point cutting tools. How setup time is calculated and how it impacts production
Introduction To Metal Cutting
Single Point Cutting
Multi Point Cutting
Random Point Cutting
Key Take Aways

Metal Cutting Process

Why metal forming process is used in industry. Types of casting and associated defects
Introduction to Metal Forming
Bulk Deformation
Cold, Warm and Hot Working
Forged Parts – Some Examples and Applications
Sheet Metal Forming
Casting

Metal Forming Process

Why metal joining process is used in industry. Common welding defects
Introduction To Metal Joining
Introduction To Brazing and Soldering
Introduction To Welding

Metal Joining Process

Typical setup of discrete manufacturing company . How part/item data , routing sheet and work centers helps company to optimize 4Ms
Walk Through Of A Factory
Introduction To Manufacturing Process Flow
Part / Item Data
Work Centers
Routing
Production Planning

Manufacturing Process Flow

Application of various concepts of manufacturing processes. How discrete manufacturing company respond to the customer demand.
Use Case - Part 1
Use Case - Part 2
Challenges faced by manufacturers and emerging opportunities
Challenges
Changing Trends In Manufacturing
Introduction to Smart Manufacturing
Apply learning from the course

Scenario based Assessment

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Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in Manufacturing Processes - Factory At Your Desk with these activities:
Review Manufacturing Fundamentals
Refresh your understanding of basic manufacturing concepts to better grasp the nuances of discrete and process manufacturing.
Show steps
  • Review definitions of discrete and process manufacturing.
  • Identify examples of each type of manufacturing.
  • Summarize the key differences between the two.
Review 'Lean Thinking: Banish Waste and Create Wealth in Your Corporation'
Learn about Lean Manufacturing principles and how to apply them to improve manufacturing efficiency.
View Lean Thinking on Amazon
Show steps
  • Read 'Lean Thinking'.
  • Identify the five key principles of Lean Manufacturing.
  • Analyze how these principles can be applied to the manufacturing processes discussed in the course.
Read 'The Goal: A Process of Ongoing Improvement'
Understand the Theory of Constraints and its application to manufacturing process optimization.
View The Goal: A Process of Ongoing Improvement -... on Amazon
Show steps
  • Read the book 'The Goal'.
  • Identify the key principles of the Theory of Constraints.
  • Relate the concepts to the course's focus on manufacturing methods and measures.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Calculate Setup Time Impact
Reinforce your understanding of setup time and its impact on production by working through practice problems.
Show steps
  • Find or create practice problems involving setup time calculations.
  • Calculate the impact of setup time on production output.
  • Explore strategies for reducing setup time.
Develop a Process Flow Diagram
Solidify your understanding of manufacturing process flows by creating a detailed diagram for a specific product.
Show steps
  • Choose a product and research its manufacturing process.
  • Create a process flow diagram illustrating each step.
  • Identify potential bottlenecks or areas for improvement in the flow.
Analyze a Local Manufacturing Company
Apply course concepts by analyzing a real-world manufacturing operation and identifying areas for improvement.
Show steps
  • Identify a local manufacturing company to study.
  • Research their manufacturing processes and strategies.
  • Analyze their use of the 4Ms (Men, Material, Machine, Methods).
  • Identify potential areas for optimization and improvement.
Create a Presentation on Smart Manufacturing Trends
Deepen your understanding of emerging manufacturing technologies by creating a presentation on smart manufacturing trends.
Show steps
  • Research current trends in smart manufacturing.
  • Develop a presentation outlining these trends.
  • Include examples of companies implementing these technologies.
  • Present your findings to peers or colleagues.

Career center

Learners who complete Manufacturing Processes - Factory At Your Desk will develop knowledge and skills that may be useful to these careers:
Manufacturing Engineer
A manufacturing engineer improves manufacturing processes and ensures efficient production. This course, with its focus on the 4Ms of manufacturing—men, material, machines, and methods—directly supports the core responsibilities of a manufacturing engineer. The course provides supplementary information while offering an experiential learning platform related to manufacturing processes. It also covers the challenges of complex networks including demand, supply, and resources, which are crucial factors that a manufacturing engineer must consider when optimizing a manufacturing process. Learning about discrete and process manufacturing, various manufacturing strategies, and the impact of setup time on production helps someone move into a manufacturing engineer role. The case-based assessments in the course drive the learner's abilities beyond simple knowledge assimilation, which would prove helpful for a manufacturing engineer.
See salaries and explore the career path for Manufacturing Engineer
Process Improvement Specialist
Process improvement specialists systematically analyze and enhance organizational workflows. This course examines the 4Ms of manufacturing and their role in achieving tangible goals, which is highly relevant to a process improvement specialist aiming to optimize manufacturing operations. The course discusses various manufacturing setups like repetitive, cellular, just in time, and flexible, which are important for a process improvement specialist to understand. An understanding of metal cutting, forming, and joining along with challenges faced by manufacturers helps build a foundation for improvements. The course's emphasis on seeing through the entire integrated manufacturing process gives a process improvement specialist a valuable perspective.
See salaries and explore the career path for Process Improvement Specialist
Manufacturing Consultant
Manufacturing consultants advise companies on improving their manufacturing processes and overall efficiency. The course's focus on the 4Ms of manufacturing addresses the core issues that a manufacturing consultant deals with. The opportunity to learn more about methods and measures helps address the challenges of complex networks. Analysis of manufacturing technologies provides a useful perspective for consulting work, enabling consultants to offer informed recommendations. The case-based assessments in the course help consultants think through process improvement.
See salaries and explore the career path for Manufacturing Consultant
Continuous Improvement Manager
A continuous improvement manager aims to enhance manufacturing processes and optimize efficiency through systematic improvements. This course will help one understand the 4Ms of manufacturing, and see through real life integrated end to end manufacturing processes in action. Through the course, one can experience the 4Ms being put in practice. This course is uniquely designed for those who wish to move into continuous improvement management.
See salaries and explore the career path for Continuous Improvement Manager
Production Supervisor
A production supervisor oversees daily manufacturing operations and ensures production targets are met. This course helps a candidate gain insight into the interconnectedness of manufacturing processes. The course emphasizes the importance of men, material, machines, and methods, and the roles of functions and processes within manufacturing. A production supervisor benefits from learning about different manufacturing setups and strategies such as make to stock, make to order, and assemble to order, as well as metal cutting, forming, and joining. The course's exploration of challenges and emerging opportunities in manufacturing provides a relevant outlook for a production supervisor.
See salaries and explore the career path for Production Supervisor
Manufacturing Engineering Technician
Manufacturing engineering technicians support manufacturing engineers by assisting in the design, development, and implementation of manufacturing processes. This course is uniquely designed to give supplementary manufacturing process concepts in a rich immersive learning platform. Also, the course provides the opportunity to learn more about the fourth and fifth Ms of Manufacturing Process. With this course someone looking to be a manufacturing engineering technician may gain a deeper understanding of manufacturing.
See salaries and explore the career path for Manufacturing Engineering Technician
Industrial Engineer
An industrial engineer optimizes processes and systems to improve efficiency and productivity. The course covers the 4Ms of manufacturing and their roles in achieving tangible results. The course may help one move into an industrial engineer role. Learning about manufacturing setups, such as repetitive, cellular, just in time, and flexible, is useful for an industrial engineer. An industrial engineer would benefit from the course's emphasis on end-to-end manufacturing processes and the challenges faced by manufacturers.
See salaries and explore the career path for Industrial Engineer
Operations Manager
An operations manager oversees the daily activities of a manufacturing plant to ensure smooth and efficient operations. This course helps one become an operations manager by discussing manufacturing processes in real life situations. Learning about production planning, work centers, and routing provides a foundational understanding of operational workflows. The course's exploration of challenges faced by manufacturers would be helpful for an operations manager. The course's discussion of emerging trends may prove useful to an operations manager.
See salaries and explore the career path for Operations Manager
Automation Engineer
Automation engineers design, develop, and implement automated systems to improve manufacturing efficiency. This course provides information on the 4Ms of manufacturing while covering changing trends in manufacturing technologies. The course explains the principles behind various machines used in discrete manufacturing. A prospective automation engineer who takes this course may become more versed in manufacturing processes. The course offers a view of emerging technologies and trends.
See salaries and explore the career path for Automation Engineer
Production Planner
A production planner schedules and coordinates production activities to meet customer demand. This course explores production planning within the manufacturing process flow. Exposure to manufacturing strategies, such as make to stock and make to order, helps a production planner align production schedules with customer demand. A production planner will benefit from the course's coverage of the challenges manufacturers face, as well as insight into emerging opportunities. A course such as this assists a prospective employee in becoming a more informed production planner.
See salaries and explore the career path for Production Planner
Lean Manufacturing Specialist
Lean manufacturing specialists implement lean principles to eliminate waste and improve efficiency in manufacturing processes. This course may give one seeking to become a lean manufacturing specialist a deeper understanding of manufacturing processes. The course covers various manufacturing setups, including just in time manufacturing. Exposure to real life integrated end to end manufacturing processes complements the principles of lean manufacturing. A lean manufacturing specialist may find the course's focus on value stream mapping helpful when identifying areas for improvement.
See salaries and explore the career path for Lean Manufacturing Specialist
Quality Control Inspector
Quality control inspectors examine products and materials for defects or deviations from specifications. A crucial part of ensuring high-quality products relies on understanding the manufacturing processes involved. This course explores the nuances of metal forming, casting, and metal joining, while helping to identify potential defects. The course helps broaden the understanding of manufacturing strategies used to gain a competitive advantage. This course may give one seeking to become a quality control inspector a deeper understanding of manufacturing processes to check for quality.
See salaries and explore the career path for Quality Control Inspector
Maintenance Technician
A maintenance technician maintains and repairs machinery and equipment in a manufacturing facility. This course may help one move into a maintenance technician role. The course covers the principles and mechanisms of various machines, and expands on metal cutting, forming, and joining. A maintenance technician benefits from understanding how parts and items are routed within a factory. Gaining an understanding of these topics strengthens the ability of a maintenance technician to diagnose and fix equipment problems efficiently.
See salaries and explore the career path for Maintenance Technician
Supply Chain Analyst
A supply chain analyst optimizes the flow of goods and information within the supply chain. This course discusses challenges associated with demand, supply, and resources. Learning about manufacturing strategies and setups also supports optimizing the supply chain. The course offers insights into potential disruptions and inefficiencies, which enables a supply chain analyst to develop strategies for minimizing these risks. This course helps an aspiring supply chain analyst understand the core manufacturing processes and how they relate to the overall supply chain.
See salaries and explore the career path for Supply Chain Analyst
Industrial Designer
Industrial designers create the form and function of manufactured products. This course briefly explains the changing trends of manufacturing technologies and their impact on the industry. The course presents the opportunity to see through integrated manufacturing processes as in real life situations. The course will likely help any prospective employee move into an industrial design career.
See salaries and explore the career path for Industrial Designer

Reading list

We've selected two books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in Manufacturing Processes - Factory At Your Desk.
Cover image
The Goal
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Business novel that illustrates the Theory of Constraints, a management philosophy focused on identifying and eliminating bottlenecks in production processes. It provides a practical understanding of how to optimize manufacturing operations. It is particularly useful for understanding the interconnectedness of different parts of a manufacturing process and how to improve overall efficiency. This book is often used in operations management courses.
The Goal: A Process of Ongoing Improvement - 30th...
Paperback
$$
The Goal: Excellence In Manufacturing
Paperback
$$$$
(日本語) The Goal, Second Revised Edition
Tankobon Softcover
$$
The Goal: A Process of Ongoing Improvement
Paperback
$$$
The Goal: A Process of Ongoing Improvement
Kindle Edition
$$
Cover image
Lean Thinking
Save
Introduces the principles of Lean Manufacturing, a methodology focused on minimizing waste and maximizing value in production processes. It provides a framework for identifying and eliminating inefficiencies in manufacturing operations. It valuable resource for understanding how to improve productivity and reduce costs. This book is widely recognized as a foundational text in Lean Manufacturing.
Lean Thinking
Paperback
Check
Lean Thinking
Kindle Edition
Check

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Effort
3 total hours
Via
Udemy
Instructor
BIZM Consulting Pvt.Ltd
Language
English
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