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Lois A. Jordan and David Cook, PhD

This course is designed for professionals interested in learning the principles of Lean Sigma, the DMAIC process and DFSS. This course is number 8 of 8 in this specialization dealing with topics in Design for Six Sigma

Professionals with some completed coursework in statistics and a desire to drive continuous improvement within their organizations would find this course and the others in this specialization appealing.

Method of assessment consists of several formative and summative quizzes and a multi-part peer reviewed project completion regiment.

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What's inside

Syllabus

Common DFSS Methodologies
Design for X
Robust Design
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Traffic lights

Read about what's good
what should give you pause
and possible dealbreakers
Teaches professionals the principles of Lean Sigma and Design for Six Sigma
Suitable for professionals who desire to drive continuous improvement within their organizations
Covers topics in Design for Six Sigma including methodologies, robust design, and retained knowledge
Appropriate for professionals with some completed coursework in statistics

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Reviews summary

Capstone dfss for six sigma black belts

According to students, this course serves as an excellent capstone for the Six Sigma Black Belt specialization, offering a highly practical deep dive into DFSS methodologies such as Design for X and Robust Design. Learners commend its ability to tie together prior concepts and provide invaluable real-world application through its challenging peer-reviewed project. While largely positive, some caution that it's definitely for black belts, not beginners, emphasizing the need for a strong statistics foundation. A few also noted inconsistencies in the peer review process.
The multi-part peer-reviewed project is challenging but rewarding.
"I found the peer-reviewed project very challenging but rewarding, as it forced me to apply all the concepts..."
"The project demands a significant time commitment, but the practical application... is invaluable."
"The peer review process, while sometimes inconsistent, provided valuable feedback when done properly."
Provides highly practical insights and tools for real-world use.
"The practical application of DFSS tools is invaluable."
"The summative deliverables prepared me well for real-world application."
"The focus on DFSS methodologies like Design for X and Robust Design was incredibly practical."
Serves as a strong, comprehensive conclusion to the specialization.
"This course was a fantastic capstone to the Six Sigma Black Belt specialization."
"Excellent course, truly deserving of being the final piece for the Black Belt."
"A strong ending to the specialization."
Some desired more in-depth case studies or less hands-on examples.
"...I felt some parts of Design for X could have been explored more deeply with additional case studies."
"My only minor gripe is that sometimes the examples felt a little too theoretical and less 'hands-on' than I'd hoped..."
Experiences with the peer review system varied, with some finding it unhelpful.
"...the peer review system was a nightmare – I received unhelpful feedback and spent too much time trying to decipher what was needed."
"The peer review process, while sometimes inconsistent, provided valuable feedback when done properly."
"The peer-reviewed project was overwhelming without proper guidance."
Requires a strong prior statistics foundation; not suitable for beginners.
"Coming into this as my first Six Sigma course, I found it extremely challenging. The prerequisites regarding statistics were definitely understated..."
"This course is definitely for black belts, not beginners."
"Highly recommend for experienced practitioners."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in DFSS for the 6 σ Black Belt with these activities:
Connect with DFSS Professionals
Seek guidance and insights from experienced DFSS professionals to accelerate your learning.
Browse courses on DFSS
Show steps
  • Attend industry events and conferences.
  • Reach out to DFSS professionals via LinkedIn or email.
  • Request informational interviews or mentorship opportunities.
Review of Probability and Statistics
Refresh your knowledge of basic probability and statistics concepts to strengthen your foundation for understanding Design for Six Sigma.
Browse courses on Probability
Show steps
  • Review probability concepts such as random variables, probability distributions, and Bayes' theorem.
  • Brush up on statistical concepts like descriptive statistics, hypothesis testing, and confidence intervals.
  • Solve practice problems to test your understanding.
Review 'The Lean Six Sigma Pocket Toolbook'
Supplement your understanding of Lean Six Sigma principles by reviewing this concise guide.
Show steps
  • Read through the book's chapters on DFSS.
  • Highlight and make notes on key concepts and tools.
  • Use the book's examples and case studies to reinforce your learning.
Five other activities
Expand to see all activities and additional details
Show all eight activities
Online DFSS Simulations
Enhance your practical understanding of DFSS through interactive online simulations.
Browse courses on DFSS
Show steps
  • Identify reputable online platforms offering DFSS simulations.
  • Complete a series of simulations to apply DFSS principles.
  • Analyze the results and identify areas for improvement.
Discussion Forum Participation
Engage with fellow learners in discussion forums to gain diverse perspectives and deepen your understanding.
Show steps
  • Participate in weekly discussion forums.
  • Post thoughtful questions and responses.
  • Provide constructive feedback to peers.
Design for X Project
Apply your knowledge of Design for X by developing a detailed design plan for a specific product or process.
Show steps
  • Identify a product or process to improve.
  • Conduct thorough research on customer needs and industry best practices.
  • Brainstorm and evaluate different design concepts.
  • Create a detailed design plan that incorporates DFSS principles.
  • Seek feedback and iterate on your design as needed.
DFSS Case Study Competition
Challenge yourself by participating in a DFSS case study competition to showcase your skills and knowledge.
Browse courses on DFSS
Show steps
  • Identify and register for relevant DFSS competitions.
  • Form a team or work independently to develop a solution to the case study.
  • Present your solution to a panel of judges and receive feedback.
DFSS Improvement Project
Apply your learning to a real-world project by implementing a DFSS improvement in your workplace.
Browse courses on DFSS
Show steps
  • Identify a suitable project within your organization.
  • Gather data and define the problem statement.
  • Develop and implement DFSS solutions.
  • Measure and evaluate the results of your improvement efforts.
  • Document your findings and share them with stakeholders.

Career center

Learners who complete DFSS for the 6 σ Black Belt will develop knowledge and skills that may be useful to these careers:
Quality Engineer
The DFSS principles learned in this course can help Quality Engineers to design and execute processes that are more likely to produce high-quality products and services. The course can help Quality Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and development of products and services. The course can also help Quality Engineers to develop the skills necessary to lead and manage quality improvement initiatives.
Process Engineer
The DFSS principles learned in this course can help Process Engineers to design and improve processes that are more efficient and effective. The course can help Process Engineers to understand the DMAIC process, which is a structured approach to improving processes, and to apply DFSS tools and techniques to improve the design and development of processes. The course can also help Process Engineers to develop the skills necessary to lead and manage process improvement initiatives.
Manufacturing Engineer
The DFSS principles learned in this course can help Manufacturing Engineers to design and manufacture products that are of high quality and low cost. The course can help Manufacturing Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and manufacturing of products. The course can also help Manufacturing Engineers to develop the skills necessary to lead and manage manufacturing improvement initiatives.
Design Engineer
The DFSS principles learned in this course can help Design Engineers to design products that are of high quality and low cost. The course can help Design Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design of products. The course can also help Design Engineers to develop the skills necessary to lead and manage design improvement initiatives.
Product Development Engineer
The DFSS principles learned in this course can help Product Development Engineers to design and develop products that are of high quality and low cost. The course can help Product Development Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and development of products. The course can also help Product Development Engineers to develop the skills necessary to lead and manage product development improvement initiatives.
Reliability Engineer
The DFSS principles learned in this course can help Reliability Engineers to design and develop products that are reliable and durable. The course can help Reliability Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and development of products. The course can also help Reliability Engineers to develop the skills necessary to lead and manage reliability improvement initiatives.
Test Engineer
The DFSS principles learned in this course may be helpful to Test Engineers by providing them with a structured approach to improving the quality of their testing processes. The course can help Test Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and execution of their tests. The course can also help Test Engineers to develop the skills necessary to lead and manage test improvement initiatives.
Validation Engineer
The DFSS principles learned in this course may be helpful to Validation Engineers by providing them with a structured approach to improving the quality of their validation processes. The course can help Validation Engineers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and execution of their validations. The course can also help Validation Engineers to develop the skills necessary to lead and manage validation improvement initiatives.
Quality Manager
The DFSS principles learned in this course may be helpful to Quality Managers by providing them with a structured approach to improving the quality of their organization's products and services. The course can help Quality Managers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and delivery of products and services. The course can also help Quality Managers to develop the skills necessary to lead and manage quality improvement initiatives.
Project Manager
The DFSS principles learned in this course may be helpful to Project Managers by providing them with a structured approach to improving the quality of their projects. The course can help Project Managers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the planning, execution, and delivery of their projects. The course can also help Project Managers to develop the skills necessary to lead and manage project improvement initiatives.
Operations Manager
The DFSS principles learned in this course may be helpful to Operations Managers by providing them with a structured approach to improving the quality of their operations. The course can help Operations Managers to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and delivery of their operations. The course can also help Operations Managers to develop the skills necessary to lead and manage operations improvement initiatives.
Business Analyst
The DFSS principles learned in this course may be helpful to Business Analysts by providing them with a structured approach to improving the quality of their business processes. The course can help Business Analysts to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and delivery of their business processes. The course can also help Business Analysts to develop the skills necessary to lead and manage business process improvement initiatives.
Systems Analyst
The DFSS principles learned in this course may be helpful to Systems Analysts by providing them with a structured approach to improving the quality of their systems. The course can help Systems Analysts to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and delivery of their systems. The course can also help Systems Analysts to develop the skills necessary to lead and manage systems improvement initiatives.
Data Analyst
The DFSS principles learned in this course may be helpful to Data Analysts by providing them with a structured approach to improving the quality of their data. The course can help Data Analysts to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the collection, analysis, and interpretation of their data. The course can also help Data Analysts to develop the skills necessary to lead and manage data improvement initiatives.
Statistician
The DFSS principles learned in this course may be helpful to Statisticians by providing them with a structured approach to improving the quality of their statistical methods. The course can help Statisticians to understand the DMAIC process, which is a structured approach to improving quality, and to apply DFSS tools and techniques to improve the design and execution of their statistical methods. The course can also help Statisticians to develop the skills necessary to lead and manage statistical improvement initiatives.

Reading list

We've selected nine books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in DFSS for the 6 σ Black Belt.
Comprehensive guide to the Quality Toolbox. It covers all the essential topics, from DMAIC to DFSS. It valuable resource for anyone who wants to learn more about the Quality Toolbox.
Quick reference guide to 100 tools for improving quality and productivity. It valuable resource for anyone who wants to learn more about Lean Six Sigma.
Provides a structured approach to DFSS and includes detailed examples and case studies that demonstrate how to apply the principles in practice.
Comprehensive guide to the Lean Startup. It covers all the essential topics, from DMAIC to DFSS. It valuable resource for anyone who wants to learn more about the Lean Startup.
Comprehensive guide to the Innovator's Dilemma. It covers all the essential topics, from DMAIC to DFSS. It valuable resource for anyone who wants to learn more about the Innovator's Dilemma.
Comprehensive guide to the Black Swan. It covers all the essential topics, from DMAIC to DFSS. It valuable resource for anyone who wants to learn more about the Black Swan.
Provides a comprehensive collection of quality tools and techniques that can be used in DFSS projects.

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