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Lois A. Jordan and David Cook, PhD

This course is designed for professionals interested in learning the principles of Lean Sigma, the DMAIC process and DFSS. This course is number 7 of 8 in this specialization dealing with topics in the Control Phase of Six Sigma

Professionals with some completed coursework in statistics and a desire to drive continuous improvement within their organizations would find this course and the others in this specialization appealing.

Method of assessment consists of several formative and summative quizzes and a multi-part peer reviewed project completion regiment.

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What's inside

Syllabus

SPC Foundations
SPC Selection and Analysis
Maintenance Controls
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Read about what's good
what should give you pause
and possible dealbreakers
Focuses on the principles of Lean Sigma, the DMAIC process, and DFSS, which are foundational for continuous improvement within an organization
Designed for professionals who seek to drive continuous improvement and have some foundational coursework in statistics
Provides a structured approach to learning about Lean Sigma principles and methodologies with a multi-part peer reviewed project completion regiment
Builds on previous courses in the specialization, assuming some familiarity with the Control Phase of Six Sigma

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Reviews summary

Essential six sigma control phase

According to students, this course offers a rigorous and comprehensive deep dive into the Control Phase of Six Sigma, making it a highly relevant part of the Black Belt specialization. Learners particularly praise the practical application of SPC tools and analysis and find the peer-reviewed project incredibly helpful for applying concepts to real-world scenarios. While the course content is considered essential for the Black Belt track, some learners noted occasional repetitive sections or that prior statistical knowledge is a must. Recent feedback suggests the course remains effective and valuable, though minor concerns about instructor delivery or the consistency of peer feedback are occasionally mentioned.
Covers core concepts and SPC tools critical for Six Sigma.
"This course was an excellent deep dive into the Control Phase. The SPC tools and analysis were very practical..."
"It covers essential material for the Black Belt."
"A very relevant course for the Black Belt track. The sections on Control and Improvement strategies were well-structured."
"The SPC analysis section was extremely detailed and provided deep insights."
Highly valued for hands-on application and real-world relevance.
"The peer-reviewed project was incredibly helpful for applying concepts. Highly recommend for anyone pursuing their Black Belt."
"The project truly challenged me to think like a Six Sigma professional."
"I appreciated the hands-on nature of the project."
"The comprehensive project tied everything together perfectly. This course definitely prepares you for applying Six Sigma in a real-world setting."
Core concepts are sound, but some examples could be more current.
"Good material, but some parts felt a bit outdated in terms of examples."
"I believe a refresh with modern industry examples would elevate it."
"I was disappointed with the lack of practical application; it felt very theoretical."
Explanations can be clear, but some find delivery dry or rushed.
"The instructor explained complex topics clearly."
"The course content is solid, but the instructor's delivery was a bit dry. Some lectures felt rushed..."
"I felt the quality of video lectures was inconsistent; some parts were very clear, others less so."
A valuable learning tool, but feedback quality can be inconsistent.
"The peer review process was good, but feedback quality varied."
"The peer assessment system requires a lot of effort to give good feedback and sometimes the feedback received was minimal."
"I found the peer review system can be hit or miss, impacting my learning."
Strong statistical foundation is crucial; self-study may be needed.
"Prior statistical knowledge is an absolute must, more so than other courses in the series."
"I had to supplement with outside readings to fully grasp some concepts, especially for the more theoretical aspects of control."
"The project is good, but for me, it required a lot of self-study."

Activities

Be better prepared before your course. Deepen your understanding during and after it. Supplement your coursework and achieve mastery of the topics covered in The Control Phase for the 6 σ Black Belt with these activities:
SPC Fundamentals Recap
Brush up on the fundamentals of SPC, such as control charts, process capability analysis, and data interpretation, to enhance your readiness for this course.
Show steps
  • Revisit the concepts of process variation and the importance of statistical control
  • Review different types of control charts and their applications
  • Recall the steps involved in process capability analysis
Probability and Statistics Review
Refresh your understanding of probability and statistics concepts to strengthen your foundation for this course.
Browse courses on Probability
Show steps
  • Review key concepts in probability, such as probability distributions, random variables, and sampling distributions
  • Revisit statistical methods, including hypothesis testing, confidence intervals, and regression analysis
Statistical Hypothesis Testing Practice
Drill down on the concepts of statistical hypothesis testing to strengthen your foundation and enhance your ability to make informed decisions from data.
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  • Review course materials on statistical hypothesis testing
  • Practice solving various types of hypothesis testing problems
  • Analyze real-world datasets using hypothesis testing techniques
Five other activities
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Show all eight activities
Control Charts Mastery
Gain proficiency in using control charts to monitor and improve processes, ensuring better quality and efficiency.
Browse courses on Control Charts
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  • Familiarize yourself with different types of control charts
  • Practice constructing and interpreting control charts
  • Apply control charts to real-world data to identify and eliminate process variations
Industry Conference or Workshop
Attend an industry conference or workshop to connect with peers, learn from experts, and stay updated on the latest advancements in Lean Six Sigma and quality management.
Browse courses on Lean Six Sigma
Show steps
  • Research upcoming industry conferences or workshops
  • Register for a conference or workshop that aligns with your interests
  • Attend sessions, participate in discussions, and network with other attendees
Process Improvement Proposal
Develop a comprehensive proposal outlining strategies for enhancing a specific process within your organization, applying the principles of Lean Six Sigma.
Browse courses on Process Improvement
Show steps
  • Identify a specific process for improvement
  • Analyze the current process to identify inefficiencies and areas for optimization
  • Propose and evaluate potential solutions using Lean Six Sigma tools and techniques
  • Outline a detailed implementation plan
  • Present your proposal to stakeholders and obtain feedback
Advanced SPC Techniques
Explore advanced topics in SPC, such as multivariate control charts, time series analysis, and process capability analysis, to further enhance your understanding and skills.
Show steps
  • Enroll in online tutorials or courses on advanced SPC techniques
  • Work through practice problems and case studies
  • Apply advanced SPC techniques to real-world data for process monitoring and optimization
Design for Six Sigma Project
Embark on a DFSS project to apply your knowledge and skills in developing a new product or process that meets customer needs and exceeds quality standards.
Browse courses on DFSS
Show steps
  • Identify a need or opportunity for a new product or process
  • Define customer requirements and specifications
  • Design and develop a solution using DFSS principles
  • Validate and optimize the design through testing and analysis
  • Document and implement the final design

Career center

Learners who complete The Control Phase for the 6 σ Black Belt will develop knowledge and skills that may be useful to these careers:
Six Sigma Black Belt
Six Sigma Black Belts are experts in process improvement and quality control. This course would provide you with the advanced skills and knowledge you need to lead Six Sigma projects and drive continuous improvement within your organization. You would learn how to apply SPC techniques, develop control strategies, and implement maintenance programs.
Process Engineer
Process Engineers focus on improving the efficiency and effectiveness of industrial operations. In this role, you would apply the principles of Six Sigma and Lean Sigma to increase process capability and reduce variation. The Control Phase for the 6 σ Black Belt would provide you with the tools and techniques you need to develop and implement control strategies for your processes.
Quality Assurance Manager
Quality Assurance Managers are responsible for developing and implementing quality management systems. You would use the knowledge and skills gained in The Control Phase for the 6 σ Black Belt to ensure that products and services meet quality standards. This course would help you to develop a deep understanding of SPC foundations, SPC selection and analysis, and maintenance controls.
Continuous Improvement Manager
Continuous Improvement Managers are responsible for driving continuous improvement within their organizations. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to develop and implement continuous improvement programs. This course would help you to develop a strong foundation in SPC, process control, and change management.
Quality Engineer
Quality Engineers are responsible for developing and implementing quality management systems. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to design and implement quality control processes. This course would help you to develop a strong foundation in SPC, process control, and quality assurance.
Manufacturing Engineer
Manufacturing Engineers design, develop, and implement manufacturing processes. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to optimize manufacturing processes and improve product quality. This course would help you to develop a strong foundation in SPC, process control, and maintenance strategies.
Quality Control Inspector
Quality Control Inspectors are responsible for ensuring that products and services meet quality standards. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to develop and implement inspection plans, conduct inspections, and analyze data. This course would help you to develop a strong foundation in SPC, process control, and quality assurance.
Data Analyst
Data Analysts collect, analyze, and interpret data to identify trends and patterns. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to use data to improve processes and make decisions. This course would help you to develop a strong foundation in SPC, statistical analysis, and data visualization.
Project Manager
Project Managers plan, execute, and close projects. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to manage Six Sigma projects and drive continuous improvement. This course would help you to develop a strong foundation in project management, SPC, and process control.
Operations Manager
Operations Managers are responsible for the day-to-day operations of their organizations. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to improve the efficiency and effectiveness of your operations. This course would help you to develop a strong foundation in SPC, process control, and continuous improvement.
Plant Manager
Plant Managers are responsible for the overall operation of their plants. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to improve the efficiency and effectiveness of your plant. This course would help you to develop a strong foundation in SPC, process control, and continuous improvement.
Production Manager
Production Managers are responsible for the production of their organizations' products or services. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to improve the efficiency and effectiveness of your production processes. This course would help you to develop a strong foundation in SPC, process control, and continuous improvement.
Maintenance Manager
Maintenance Managers are responsible for the maintenance of their organizations' equipment and facilities. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to improve the efficiency and effectiveness of your maintenance programs. This course would help you to develop a strong foundation in SPC, process control, and continuous improvement.
Reliability Engineer
Reliability Engineers are responsible for improving the reliability of their organizations' products or services. The Control Phase for the 6 σ Black Belt would provide you with the skills and knowledge you need to identify and mitigate risks to reliability. This course would help you to develop a strong foundation in SPC, process control, and risk management.
Safety Manager
Safety Managers are responsible for the safety of their organizations' employees and customers. The Control Phase for the 6 σ Black Belt may be useful for Safety Managers who want to improve the safety of their operations. This course would help you to develop a strong foundation in SPC, process control, and risk management.

Reading list

We've selected 13 books that we think will supplement your learning. Use these to develop background knowledge, enrich your coursework, and gain a deeper understanding of the topics covered in The Control Phase for the 6 σ Black Belt.
This pocket guide great source of supplemental information for students in this course. Its collection of one hundred tools would greatly benefit anyone looking to improve quality and productivity in their organization.
Provides a history of the Six Sigma revolution and how it has been used to improve quality and productivity.
Valuable resource for anyone who is looking to implement Lean Six Sigma in a healthcare setting.
This pocket toolbook great reference for anyone who is looking to improve quality and productivity.
Comprehensive overview of the Six Sigma process. It provides detailed information on all of the phases of Six Sigma, including the control phase.
Provides a comprehensive overview of statistical quality control. It valuable resource for anyone who wants to learn the basics of statistical quality control or prepare for the ASQ Certified Quality Engineer (CQE) exam.
Provides a comprehensive overview of design of experiments (DOE). It valuable resource for anyone who wants to learn how to design and analyze experiments to improve processes.
Provides a practical guide to statistical methods for quality improvement. It valuable resource for anyone who wants to learn how to use statistical methods to improve processes.
Provides a simplified overview of statistical quality control. It valuable resource for anyone who wants to learn the basics of statistical quality control or prepare for the ASQ Certified Quality Inspector (CQI) exam.

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