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Raghavendran Srinivasan
A brief History of FMEA .
Purpose of developing PFMEA and Control Plan.
Clear understanding about 5T in the process design Planning.
A step by step understanding about how to establish seven step methodology as recommended by AIAG VDA FMEA.
How to establish a Risk analysis based on Severity ,Occurrence and detection as per the recommended tables.
How to establish action priority .
Clear understanding about Preventive and detection actions.
Over view of the Control plan development .
Linkages between Process Flow ,PFMEA and Control plan.
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What's inside
Learning objectives
- Fundamentals of the concepts of new aiag vda fmea.
- A step by step understanding about the seven step methodology with case studies ,quiz and examples.
- The role of fmea and control plan in manufacturing process excellence.
- How to evaluate the risks by severity,occurrence and detection and action priority.
- How to apply fmea and control plan for achieving manufacturing process excellence.
- Linkages between process flow diagram, dfmea, pfmea ,control plan and sops.
- Fundamentals of the concepts of new aiag vda fmea.
- A step by step understanding about the seven step methodology with case studies ,quiz and examples.
- The role of fmea and control plan in manufacturing process excellence.
- How to evaluate the risks by severity,occurrence and detection and action priority.
- How to apply fmea and control plan for achieving manufacturing process excellence.
- Linkages between process flow diagram, dfmea, pfmea ,control plan and sops.
Syllabus
Background Information
Introduction
Introduction A
Introduction B
Read more
Syllabus
Background Information
Introduction
Introduction A
Introduction B
Read more
Seven Step Process Overview.
Step 1- Planning &Preparation -Part 1
Step 1- Planning &Preparation
Step 1- Planning &Preparation -Part 2
Step 1
Step 2 -Structure Analysis
Step2
Step 3- Function Analysis
Step 3
Step 4 -Failure Analysis- Part 1
Step 4 -Failure Analysis- Part 2
Step 4
Step 5- Risk Analysis - Part 1
Quiz
Step 5- Risk Analysis - Part 2
Risk analysis -Part 2
Risk analysis -Part 3
Risk analysis -Part 4
Risk analysis
Step 6 -Optimization
Step 6
Step 7 - Results Documentation.
Step 7
FMEA Linkages and Control Plan
Linkages
Summary
Good to know
Good to know
Know what's good ,
what to watch for , and
possible dealbreakers
Explores topics that are standard in global manufacturing operations
Provides a step-by-step guide for FMEA
Taught by Raghavendran Srinivasan, who is highly respected in FMEA applications
Demonstrates the role of FMEA in quality manufacturing process development
Suitable for individuals responsible for design process and quality improvement in manufacturing
Requires a background in manufacturing principles and basic statistics
Save this course
Save AIAG VDA PFMEA & Control Plan for Manufacturing Excellence. to your list so you can find it easily later:
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Activities
Be better prepared
before
your course. Deepen your understanding
during
and
after
it. Supplement your coursework and achieve mastery of the topics covered
in AIAG VDA PFMEA & Control Plan for Manufacturing Excellence. with these
activities:
Review introductory concepts of failure mode and effects analysis.
Show steps
Reviewing the introductory concepts of failure mode and effects analysis will build a stronger foundation for understanding the course materials and activities.
Browse courses on
Failure Mode and Effects Analysis
Show steps
-
Review your notes and assignments from previous courses in failure mode and effects analysis.
-
Participate in online forums and discussions to review the key concepts of FMEA.
-
Complete practice problems and exercises related to FMEA concepts.
Read 'Failure Mode and Effect Analysis: A Practical Guide' by D.H. Stamatis
Show steps
This book provides a comprehensive overview of the FMEA process and its applications, which will complement the course materials effectively.
Show steps
-
Read the book's chapters on the FMEA process, risk assessment, and action planning.
-
Take notes on the key concepts and methods described in the book.
Create a visual representation of the PFMEA process.
Show steps
Creating a visual representation of the PFMEA process will help solidify your understanding of the steps involved and their relationships.
Show steps
-
Identify the key steps in the PFMEA process.
-
Use a flowchart or diagram to represent the steps and their connections.
-
Add labels and descriptions to the diagram to explain the process.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Organize and review course materials.
Show steps
Organizing and regularly reviewing course materials will help retain information and make it readily accessible for future reference.
Show steps
-
Gather all the notes, assignments, and quizzes from the course.
-
Create a system for organizing the materials, such as folders or a digital notebook.
-
Review the materials regularly to reinforce your understanding.
Join a study group to discuss and collaborate on FMEA concepts.
Show steps
Joining a study group will provide you with an opportunity to exchange ideas, challenge your understanding, and deepen your knowledge of FMEA.
Show steps
-
Find or form a study group with other students taking the course.
-
Meet regularly to discuss the course materials, work on assignments together, and prepare for exams.
-
Provide support and encouragement to each other throughout the learning process.
Develop a FMEA plan for a project of your choice.
Show steps
Developing a FMEA plan for a real-world project will provide you with hands-on experience in applying the FMEA methodology and understanding its practical significance.
Show steps
-
Identify a project or process that you are familiar with.
-
Apply the FMEA methodology to identify and evaluate potential failure modes and their effects.
-
Develop a FMEA plan that outlines the actions that will be taken to mitigate the risks associated with the potential failure modes.
Participate in an FMEA competition or hackathon.
Show steps
Participating in an FMEA competition or hackathon will challenge you to apply your skills in a competitive environment and showcase your expertise.
Show steps
-
Research upcoming FMEA competitions or hackathons.
-
Form a team or work independently to apply the FMEA methodology to a real-world problem.
-
Present your findings and compete against other teams.
Review introductory concepts of failure mode and effects analysis.
Show steps
Reviewing the introductory concepts of failure mode and effects analysis will build a stronger foundation for understanding the course materials and activities.
Browse courses on
Failure Mode and Effects Analysis
Show steps
Show steps
Show steps
- Review your notes and assignments from previous courses in failure mode and effects analysis.
- Participate in online forums and discussions to review the key concepts of FMEA.
- Complete practice problems and exercises related to FMEA concepts.
Read 'Failure Mode and Effect Analysis: A Practical Guide' by D.H. Stamatis
Show steps
This book provides a comprehensive overview of the FMEA process and its applications, which will complement the course materials effectively.
Show steps
Show steps
Show steps
- Read the book's chapters on the FMEA process, risk assessment, and action planning.
- Take notes on the key concepts and methods described in the book.
Create a visual representation of the PFMEA process.
Show steps
Creating a visual representation of the PFMEA process will help solidify your understanding of the steps involved and their relationships.
Show steps
Show steps
Show steps
- Identify the key steps in the PFMEA process.
- Use a flowchart or diagram to represent the steps and their connections.
- Add labels and descriptions to the diagram to explain the process.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Organize and review course materials.
Show steps
Organizing and regularly reviewing course materials will help retain information and make it readily accessible for future reference.
Show steps
Show steps
Show steps
- Gather all the notes, assignments, and quizzes from the course.
- Create a system for organizing the materials, such as folders or a digital notebook.
- Review the materials regularly to reinforce your understanding.
Join a study group to discuss and collaborate on FMEA concepts.
Show steps
Joining a study group will provide you with an opportunity to exchange ideas, challenge your understanding, and deepen your knowledge of FMEA.
Show steps
Show steps
Show steps
- Find or form a study group with other students taking the course.
- Meet regularly to discuss the course materials, work on assignments together, and prepare for exams.
- Provide support and encouragement to each other throughout the learning process.
Develop a FMEA plan for a project of your choice.
Show steps
Developing a FMEA plan for a real-world project will provide you with hands-on experience in applying the FMEA methodology and understanding its practical significance.
Show steps
Show steps
Show steps
- Identify a project or process that you are familiar with.
- Apply the FMEA methodology to identify and evaluate potential failure modes and their effects.
- Develop a FMEA plan that outlines the actions that will be taken to mitigate the risks associated with the potential failure modes.
Participate in an FMEA competition or hackathon.
Show steps
Participating in an FMEA competition or hackathon will challenge you to apply your skills in a competitive environment and showcase your expertise.
Show steps
Show steps
Show steps
- Research upcoming FMEA competitions or hackathons.
- Form a team or work independently to apply the FMEA methodology to a real-world problem.
- Present your findings and compete against other teams.
Career center
Learners who complete AIAG VDA PFMEA & Control Plan for Manufacturing Excellence. will develop knowledge and skills
that may be useful to these careers:
Manufacturing Engineer
Manufacturing Engineer
Manufacturing Engineers play a vital role in developing and implementing manufacturing processes. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be instrumental for Manufacturing Engineers. This course provides valuable insights into FMEA and Control Plans, enabling them to identify and mitigate risks, optimize processes, and improve manufacturing outcomes.
Process Engineer
Process Engineer
Process Engineers are responsible for designing and optimizing manufacturing processes. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be highly beneficial for Process Engineers as it provides a comprehensive understanding of FMEA and Control Plans. By mastering these techniques, Process Engineers can improve process efficiency, reduce waste, and enhance overall manufacturing quality.
Reliability Engineer
Reliability Engineer
Reliability Engineers are responsible for ensuring the reliability and safety of products and systems. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be an asset to Reliability Engineers. By understanding FMEA and Control Plans, Reliability Engineers can effectively identify and address potential failures, leading to improved product reliability and reduced downtime.
Quality Control Analyst
Quality Control Analyst
The skills and knowledge acquired from the AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be highly valuable to Quality Control Analysts. This course can help build a foundation for understanding the principles of FMEA and Control Plans, which play a crucial role in quality control processes. By learning how to identify and assess potential risks, Quality Control Analysts can develop and implement effective measures to prevent defects and ensure product quality.
Six Sigma Master Black Belt
Six Sigma Master Black Belt
Six Sigma Master Black Belts lead and manage Six Sigma projects and initiatives. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be useful for Six Sigma Master Black Belts. By understanding FMEA and Control Plans, they can effectively identify and address risks, optimize processes, and drive continuous improvement in quality and efficiency.
Quality Engineer
Quality Engineer
Quality Engineers are responsible for ensuring the quality of products and processes. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be useful for Quality Engineers. By understanding FMEA and Control Plans, they can effectively identify and address risks, develop and implement quality control measures, and drive continuous improvement in quality management practices.
Product Development Engineer
Product Development Engineer
Product Development Engineers are involved in designing and developing new products. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be useful for Product Development Engineers. This course provides a structured approach to risk assessment and planning, enabling them to identify potential risks early on and develop robust product designs.
Risk Analyst
Risk Analyst
Risk Analysts identify and assess risks in various contexts. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be helpful for Risk Analysts. This course provides a structured approach to risk assessment, enabling them to effectively evaluate risks, develop mitigation strategies, and support decision-making processes.
Quality Assurance Manager
Quality Assurance Manager
Quality Assurance Managers oversee the development and implementation of quality assurance systems. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be helpful for Quality Assurance Managers. By understanding FMEA and Control Plans, they can effectively manage quality risks, ensure compliance with standards, and drive continuous improvement in quality management practices.
Industrial Engineer
Industrial Engineer
Industrial Engineers design and improve manufacturing processes. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be helpful for Industrial Engineers. By understanding FMEA and Control Plans, they can effectively identify and eliminate waste, optimize processes, and improve overall manufacturing efficiency and productivity.
Lean Manufacturing Engineer
Lean Manufacturing Engineer
Lean Manufacturing Engineers are responsible for implementing lean manufacturing principles and practices. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course can be helpful for Lean Manufacturing Engineers. By understanding FMEA and Control Plans, they can identify and eliminate waste, optimize processes, and improve overall manufacturing efficiency.
Production Manager
Production Manager
Production Managers are responsible for managing manufacturing operations. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course may be useful for Production Managers. This course provides insights into risk assessment and process optimization, enabling them to improve production efficiency, reduce waste, and enhance overall manufacturing performance.
Operations Manager
Operations Manager
Operations Managers oversee the day-to-day operations of an organization. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course may be helpful for Operations Managers. By understanding FMEA and Control Plans, they can identify and mitigate risks, optimize processes, and improve operational efficiency across the organization.
Plant Manager
Plant Manager
Plant Managers oversee the overall operations of manufacturing facilities. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course may be useful for Plant Managers. By understanding FMEA and Control Plans, they can effectively manage risks, optimize processes, and drive continuous improvement in manufacturing performance and efficiency.
Manufacturing Supervisor
Manufacturing Supervisor
Manufacturing Supervisors oversee the day-to-day operations of manufacturing processes. The AIAG VDA PFMEA & Control Plan for Manufacturing Excellence course may be useful for Manufacturing Supervisors. By understanding FMEA and Control Plans, they can effectively manage risks, optimize processes, and improve productivity and efficiency on the manufacturing floor.
For more career information including salaries, visit:
OpenCourser.com/course/o0zexq/aiag
Reading list
We've selected 12 books
that we think will supplement your
learning. Use these to
develop background knowledge, enrich your coursework, and gain a
deeper understanding of the topics covered in
AIAG VDA PFMEA & Control Plan for Manufacturing Excellence..
Provides a comprehensive overview of the FMEA process, and valuable resource for anyone who wants to learn more about this topic.
Save
Provides a practical guide to FMEA, including how to identify, analyze, and mitigate failure modes.
Provides a comprehensive overview of Design for Six Sigma, which methodology for designing and developing products and processes that meet customer requirements and are robust to variation.
Provides a case study-based overview of Six Sigma, including how it has been used to improve quality and profitability at leading companies.
Provides a comprehensive overview of process validation in the manufacturing of pharmaceutical products, including how to develop and validate manufacturing processes.
Provides a comprehensive overview of quality management in the pharmaceutical industry, including how to develop and implement quality management systems.
Provides a comprehensive overview of quality engineering, including how to develop and implement quality control systems.
Provides a comprehensive overview of quality assurance in the pharmaceutical industry, including how to develop and implement quality assurance systems.
Provides a quick reference guide to over 100 quality improvement tools, including FMEA and control plans.
Provides a quick reference guide to over 100 Lean Six Sigma tools, including FMEA and control plans.
Provides an overview of statistical methods that are used for quality assurance, including process monitoring and control, and design of experiments.
Provides a step-by-step guide to root cause analysis, which technique for identifying and eliminating the root causes of problems.
For more information about how these books relate to this course, visit:
OpenCourser.com/course/o0zexq/aiag
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Effort
1 total hour
Via
Udemy
Instructor
Raghavendran Srinivasan
Language
English
Good to know
Explores topics that are standard in global manufacturing operations
Provides a step-by-step guide for FMEA
Taught by Raghavendran Srinivasan, who is highly respected in FMEA applications
Demonstrates the role of FMEA in quality manufacturing process development
Suitable for individuals responsible for design process and quality improvement in manufacturing
Requires a background in manufacturing principles and basic statistics
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