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upkaizen academy,
Olena Ivanytsya,
Milagros Petroli,
and
Dante Garcia
OEE is a measure of how well a manufacturing operation is performing relative to its designed capacity, and is a key indicator of the overall productivity of a production system.
In this training you will learn the definition, the calculation formula and the benefits of implementing OEE in your manufacturing plant. You will learn about typical problems and understand how to calculate OEE in an 8-hour manufacturing shift. You will be able to carry out a self-assessment and establish your OEE level in comparison with world-class companies, and many more topics.
Read more
OEE is a measure of how well a manufacturing operation is performing relative to its designed capacity, and is a key indicator of the overall productivity of a production system.
In this training you will learn the definition, the calculation formula and the benefits of implementing OEE in your manufacturing plant. You will learn about typical problems and understand how to calculate OEE in an 8-hour manufacturing shift. You will be able to carry out a self-assessment and establish your OEE level in comparison with world-class companies, and many more topics.
Read more
OEE is a measure of how well a manufacturing operation is performing relative to its designed capacity, and is a key indicator of the overall productivity of a production system.
In this training you will learn the definition, the calculation formula and the benefits of implementing OEE in your manufacturing plant. You will learn about typical problems and understand how to calculate OEE in an 8-hour manufacturing shift. You will be able to carry out a self-assessment and establish your OEE level in comparison with world-class companies, and many more topics.
By the end of this short training, you will be more knowledgeable and better qualified than even large company manufacturing specialists in terms of your understanding of OEE, as well as your ability to help yourself or your company or other organization navigate the OEE fundamentals.
About upkaizen academy
upkaizen academy is aimed at increasing your knowledge in Industrial Engineering, Lean Process Improvement, Operations Management and Supply Chain Management. The explanations are rather simple with illustrations that allow everyone to incorporate the knowledge in a joyfull yet valuable way. More than 10,000 students have already validated our training.
Have a great Lean learning journey.
upkaizen academy
Register for this course and see more details by visiting:
OpenCourser.com/course/msto8s/learn
What's inside
Learning objectives
- Improve the efficiency of your equipment or production centers in your manufacturing plant.
- Learn the meaning of overall equipment effectiveness, its benefits and applications.
- Identify anomalies and opportunities for improvement in your manufacturing plant.
- Understand how to calculate overall equipment effectiveness and self-assess the current state of your manufacturing business.
- Improve the efficiency of your equipment or production centers in your manufacturing plant.
- Learn the meaning of overall equipment effectiveness, its benefits and applications.
- Identify anomalies and opportunities for improvement in your manufacturing plant.
- Understand how to calculate overall equipment effectiveness and self-assess the current state of your manufacturing business.
Syllabus
Welcome to the training and presentation of the topics to be addressed in the Overall Equipment Effectiveness (OEE) course
Presentation
Table of Contents
Read more
Syllabus
Welcome to the training and presentation of the topics to be addressed in the Overall Equipment Effectiveness (OEE) course
Presentation
Table of Contents
Read more
In today's digital age, the performance of an organization's systems and applications is critical to its success. Companies rely heavily on their IT infrastructure to support their operations, and any downtime can result in significant financial losses and damage to their reputation. Production monitoring systems are essential tools that enable organizations to keep track of their systems' performance and identify potential issues before they cause any disruption.
A production monitoring system is a software solution that continuously collects data on an organization's IT systems and applications. This data is then analyzed to identify any performance issues, such as slow response times or high resource utilization. The system can also alert IT teams to any potential problems, allowing them to take corrective action before they impact the business. Production monitoring systems provide real-time visibility into an organization's IT environment, which is essential for ensuring high availability and reliability. With a production monitoring system in place, organizations can proactively manage their IT infrastructure, minimize downtime, and maximize their operational efficiency.
Traffic lights
Traffic lights
Read about what's good
what should give you pause and
possible dealbreakers
Focuses on OEE, a key performance indicator, which helps manufacturing professionals to measure and improve the productivity of their production systems
Teaches how to calculate OEE in an 8-hour manufacturing shift, which provides practical knowledge for immediate application in a manufacturing setting
Includes a self-assessment to establish the OEE level, which allows learners to benchmark their manufacturing business against world-class companies
Covers typical issues related to OEE implementation, which prepares learners to address common challenges in their manufacturing plants
Includes bonus lecture and whitepapers, which may require learners to have access to additional software to read and view
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Reviews summary
Oee fundamentals for manufacturing plants
According to learners, this course provides a clear introduction to Overall Equipment Effectiveness (OEE). Students learned the OEE definition, formula, and benefits. They found the practical manufacturing example helpful for calculation. A key feature is the OEE self-assessment tool for benchmarking against world-class standards. Described as a concise guide, it focuses on the fundamentals for improving manufacturing plant efficiency. Supplementary materials like whitepapers were also noted. This course is seen as a useful, short guide for professionals applying OEE principles.
Presents OEE concepts concisely.
"This training is short and gets right to the OEE fundamentals."
"It provides a focused overview without getting bogged down."
"Good for a quick understanding of the core OEE topic."
Bonus lectures on related subjects included.
"The bonus lecture on production monitoring systems was interesting."
"The whitepaper on inventory optimization was a useful addition."
"Appreciated the extra material provided."
Includes a self-assessment guide.
"The OEE self-assessment was a valuable tool for my plant."
"It helped me benchmark against world-class levels."
"I now have a method to evaluate our current OEE state."
Provides practical examples for calculation.
"The manufacturing example helped me understand the OEE calculation in practice."
"Calculating OEE for an 8-hour shift was explained well."
"I can now apply the formula to my own plant data."
Covers core OEE definition and concepts.
"The course clearly explained the definition and benefits of OEE."
"I learned the essential formula for calculating OEE."
"It gave me a good overview of typical OEE challenges."
Activities
Be better prepared
before
your course. Deepen your understanding
during
and
after
it. Supplement your coursework and achieve mastery of the topics covered
in Learn and Improve the OEE of your Manufacturing Plant with these
activities:
Review Basic Manufacturing Concepts
Show steps
Reinforce foundational knowledge of manufacturing principles to better understand OEE's role in optimizing production.
Browse courses on
Manufacturing Processes
Show steps
-
Review notes from previous manufacturing courses or textbooks.
-
Complete online quizzes on manufacturing fundamentals.
-
Research key manufacturing terms and definitions.
Read 'Lean Production Simplified'
Show steps
Learn about Lean principles to improve OEE by reducing waste and optimizing processes.
View
Lean Production Simplified, Third Edition
on Amazon
Show steps
-
Read the book, focusing on the seven wastes of lean.
-
Identify potential sources of waste in your manufacturing plant.
-
Brainstorm solutions to eliminate or reduce these wastes.
Read 'The Goal: A Process of Ongoing Improvement'
Show steps
Understand the principles of constraints management to identify and address bottlenecks affecting OEE.
View
The Goal: A Process of Ongoing Improvement -...
on Amazon
Show steps
-
Read the book, focusing on the bottleneck identification process.
-
Relate the concepts to your own manufacturing environment.
-
Identify potential bottlenecks in your plant's production line.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Calculate OEE for Sample Production Data
Show steps
Practice calculating OEE using provided datasets to solidify understanding of the formula and its components.
Show steps
-
Obtain sample production data from online resources or create your own.
-
Calculate availability, performance, and quality rates.
-
Calculate the overall OEE score.
-
Compare your results with provided solutions or benchmarks.
OEE Data Collection and Analysis Project
Show steps
Implement OEE data collection in a real-world manufacturing setting to identify areas for improvement.
Show steps
-
Identify a specific production line or machine to monitor.
-
Collect data on availability, performance, and quality over a set period.
-
Calculate OEE and analyze the results to identify areas for improvement.
-
Present your findings and recommendations.
Develop an OEE Dashboard
Show steps
Design and build a dashboard to visualize OEE data and track progress over time.
Show steps
-
Choose a suitable dashboarding tool (e.g., Tableau, Power BI, Google Data Studio).
-
Connect the dashboard to your OEE data source.
-
Create visualizations to display availability, performance, quality, and overall OEE.
-
Implement filters and interactive elements to explore the data.
Write a Blog Post on OEE Best Practices
Show steps
Share your knowledge of OEE by writing a blog post outlining best practices for implementation and improvement.
Show steps
-
Research OEE best practices from various sources.
-
Outline the key points you want to cover in your blog post.
-
Write the blog post, providing clear and concise explanations.
-
Edit and proofread your blog post before publishing.
Review Basic Manufacturing Concepts
Show steps
Reinforce foundational knowledge of manufacturing principles to better understand OEE's role in optimizing production.
Browse courses on
Manufacturing Processes
Show steps
Show steps
Show steps
- Review notes from previous manufacturing courses or textbooks.
- Complete online quizzes on manufacturing fundamentals.
- Research key manufacturing terms and definitions.
Read 'Lean Production Simplified'
Show steps
Learn about Lean principles to improve OEE by reducing waste and optimizing processes.
View
Lean Production Simplified, Third Edition
on Amazon
Show steps
Show steps
Show steps
- Read the book, focusing on the seven wastes of lean.
- Identify potential sources of waste in your manufacturing plant.
- Brainstorm solutions to eliminate or reduce these wastes.
Read 'The Goal: A Process of Ongoing Improvement'
Show steps
Understand the principles of constraints management to identify and address bottlenecks affecting OEE.
View
The Goal: A Process of Ongoing Improvement -...
on Amazon
Show steps
Show steps
Show steps
- Read the book, focusing on the bottleneck identification process.
- Relate the concepts to your own manufacturing environment.
- Identify potential bottlenecks in your plant's production line.
Four other activities
Expand to see all activities and additional details
Show all seven activities
Calculate OEE for Sample Production Data
Show steps
Practice calculating OEE using provided datasets to solidify understanding of the formula and its components.
Show steps
Show steps
Show steps
- Obtain sample production data from online resources or create your own.
- Calculate availability, performance, and quality rates.
- Calculate the overall OEE score.
- Compare your results with provided solutions or benchmarks.
OEE Data Collection and Analysis Project
Show steps
Implement OEE data collection in a real-world manufacturing setting to identify areas for improvement.
Show steps
Show steps
Show steps
- Identify a specific production line or machine to monitor.
- Collect data on availability, performance, and quality over a set period.
- Calculate OEE and analyze the results to identify areas for improvement.
- Present your findings and recommendations.
Develop an OEE Dashboard
Show steps
Design and build a dashboard to visualize OEE data and track progress over time.
Show steps
Show steps
Show steps
- Choose a suitable dashboarding tool (e.g., Tableau, Power BI, Google Data Studio).
- Connect the dashboard to your OEE data source.
- Create visualizations to display availability, performance, quality, and overall OEE.
- Implement filters and interactive elements to explore the data.
Write a Blog Post on OEE Best Practices
Show steps
Share your knowledge of OEE by writing a blog post outlining best practices for implementation and improvement.
Show steps
Show steps
Show steps
- Research OEE best practices from various sources.
- Outline the key points you want to cover in your blog post.
- Write the blog post, providing clear and concise explanations.
- Edit and proofread your blog post before publishing.
Career center
Learners who complete Learn and Improve the OEE of your Manufacturing Plant will develop knowledge and skills
that may be useful to these careers:
Industrial Engineer
Industrial Engineer
Industrial Engineers improve efficiency and productivity through the optimization of processes, systems, and resources. A key aspect of this involves analyzing Overall Equipment Effectiveness. This course provides a strong foundation in understanding OEE, its calculation, and implementation, helping you to identify areas for improvement and maximize productivity. The course allows Industrial Engineers to carry out a self-assessment and establish their Overall Equipment Effectiveness level, as well as compare their OEE level with world-class companies. This should be valuable for Industrial Engineers.
Continuous Improvement Manager
Continuous Improvement Manager
Continuous Improvement Managers focus on implementing strategies to improve processes and performance across an organization. The aim is to boost productivity. A core component of continuous improvement in manufacturing is Overall Equipment Effectiveness. This OEE course is directly relevant to your role, offering practical guidance on assessing current OEE levels, identifying areas for improvement, and implementing strategies to achieve world-class performance. This course may assist Continuous Improvement Managers.
Process Engineer
Process Engineer
Process Engineers develop and optimize industrial processes to maximize efficiency and minimize waste. This role applies scientific and engineering principles to design, develop, and improve manufacturing processes. Understanding Overall Equipment Effectiveness helps Process Engineers. They can use this knowledge to enhance system performance and reliability. This course provides detailed education on OEE, its formula, along with methods for improving it. Process Engineers may find this course useful.
Lean Manufacturing Consultant
Lean Manufacturing Consultant
Lean Manufacturing Consultants advise companies on implementing lean principles to optimize their manufacturing processes. A critical aspect of lean manufacturing is understanding and improving Overall Equipment Effectiveness. Taking this OEE course helps you to provide valuable insights and recommendations to clients seeking to streamline their operations. Consultants may find topics such as Overall Equipment Effectiveness definition, formula, and implementation methods to be applicable on the job, especially for small and medium sized enterprises.
Process Improvement Specialist
Process Improvement Specialist
Process Improvement Specialists identify, analyze, and improve business processes to enhance efficiency and reduce costs. Knowledge of Overall Equipment Effectiveness is helpful in evaluating the performance of manufacturing equipment. This course helps you effectively analyze and optimize manufacturing processes. Improving process efficiency is directly linked to OEE, making this course invaluable for anyone looking to drive process improvement initiatives. Especially given that the course includes topics such as anomaly identification and opportunity for improvement, it should be useful to Process Improvement Specialists.
Operations Manager
Operations Manager
Operations Managers oversee the daily activities of a company or organization, ensuring efficient and effective operations. Understanding Overall Equipment Effectiveness helps to gauge the performance of equipment, which is extremely useful in this role. This course provides insights into calculating OEE, identifying areas for improvement, and implementing strategies to boost productivity. The course should be useful to Operations Managers by equipping them with the knowledge to optimize manufacturing processes and achieve operational excellence. The course material is well-designed to allow the learner to incorporate this knowledge in a joyful yet valuable way.
Plant Manager
Plant Manager
Plant Managers oversee all aspects of a manufacturing plant, ensuring efficient and effective operations. Understanding and improving Overall Equipment Effectiveness is vital for maximizing productivity. This course provides the knowledge and tools needed to assess OEE levels, identify areas for improvement, and implement strategies to achieve world-class performance, enabling you to drive operational excellence. Plant Managers may be interested in this course.
Manufacturing Engineer
Manufacturing Engineer
A Manufacturing Engineer works to improve manufacturing processes and systems. These professionals often focus on maximizing efficiency and minimizing waste within production environments. This course helps you understand Overall Equipment Effectiveness and its key role in the manufacturing process. By learning the definition, calculation formula, and benefits of implementing OEE, you enhance your ability to identify inefficiencies and optimize equipment performance, enabling you to excel as a Manufacturing Engineer. This course may equip you to assess current OEE levels, identify areas for improvement, and implement strategies to reach world-class performance.
Reliability Engineer
Reliability Engineer
Reliability Engineers focus on improving the reliability and maintainability of equipment and systems. Overall Equipment Effectiveness is a key metric for assessing equipment performance and identifying areas for improvement. The course provides valuable insights into assessing and improving OEE, leading to enhanced equipment reliability and reduced downtime. Reliability Engineers may find this course useful.
Production Supervisor
Production Supervisor
Production Supervisors oversee manufacturing processes and ensure that production targets are met. Knowledge of Overall Equipment Effectiveness is a useful skill for monitoring production line efficiency. By learning the definition, benefits, and calculation of OEE, you can better identify and address issues affecting production output. The course provides practical knowledge and tools for assessing OEE levels and implementing performance-enhancing strategies. Production Supervisors may find this course helpful.
Quality Assurance Manager
Quality Assurance Manager
Quality Assurance Managers are responsible for ensuring that products and processes meet certain standards of quality and efficiency. Monitoring Overall Equipment Effectiveness helps track and improve the performance of manufacturing equipment. By understanding OEE, you can better identify and resolve issues that may impact product quality. This course should be useful in evaluating the effectiveness of manufacturing processes and making data-driven decisions to enhance quality control measures. The course topics may be helpful to quality assurance managers.
Data Analyst
Data Analyst
Data Analysts collect, process, and analyze data to provide insights and support decision-making. Examining Overall Equipment Effectiveness data helps to identify trends and opportunities for improvement in manufacturing processes. This OEE course provides a foundation in understanding OEE calculations and interpreting performance metrics, enabling you to analyze manufacturing data more effectively. This course may be of use to Data Analysts.
Supply Chain Analyst
Supply Chain Analyst
Supply Chain Analysts examine and improve the flow of goods and materials within a supply chain. Overall Equipment Effectiveness can indirectly impact supply chain efficiency by affecting production capacity and lead times. The course provides insights into optimizing manufacturing processes, which can help improve overall supply chain performance. This course may be helpful to Supply Chain Analysts.
Project Manager
Project Manager
Project Managers plan, execute, and oversee projects from start to finish, including projects related to manufacturing improvements. The course may be useful for Project Managers as it provides a solid understanding of Overall Equipment Effectiveness. Understanding OEE helps to manage projects aimed at improving manufacturing productivity. This course may be useful to Project Managers.
Cost Accountant
Cost Accountant
Cost Accountants analyze production costs and identify areas for cost reduction in manufacturing. Overall Equipment Effectiveness has an indirect impact on production costs by affecting equipment utilization and efficiency. This course provides insights into optimizing manufacturing processes, potentially identifying opportunities to minimize production costs. This course may be of interest to Cost Accountants.
For more career information including salaries, visit:
OpenCourser.com/course/msto8s/learn
Reading list
We've selected two books
that we think will supplement your
learning. Use these to
develop background knowledge, enrich your coursework, and gain a
deeper understanding of the topics covered in
Learn and Improve the OEE of your Manufacturing Plant.
Save
Uses a novel format to explain the Theory of Constraints, a key concept related to improving manufacturing processes. It provides a strong understanding of identifying and addressing bottlenecks, which directly impacts OEE. While not directly about OEE, it provides the mindset and framework for continuous improvement. This book is commonly used in operations management courses.
Provides a practical guide to implementing lean manufacturing principles. Understanding lean principles is crucial for improving OEE, as it focuses on eliminating waste and optimizing processes. This book provides a simplified approach to understanding and implementing lean principles. It useful reference for factory managers and engineers.
For more information about how these books relate to this course, visit:
OpenCourser.com/course/msto8s/learn
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